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9

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Divide  the  difference  between  the  mean  hardness  value  of  the  5 
points measured and determined according to the above mentioned 
method  and  the  hardness  value  of  the  standardized  block  by  the 
hardness  value  of  the  standardized  block,  this  is  the  shown  value 
error of the hardness tester.  The allowable tolerance is ±2%.
Divide  the  maximum  value  and  the  minimum  value  of  the  hardness 
values  of  the  5  points  by  the  mean  hardness  value,  this  is  the 
changeable value of the hardness tester.  The allowable tolerance is 
2.5%.
The shown value precision of the hardness tester has been adjusted 
before leaving the factory.  In case error produced due to vibration in 
the  course  of  transportation,  the  testing  personnel  shall  make 
suitable  adjustment  on  the  basis  of  understanding  its  structural 
principles. Take away the upper cover, if the shown value measured 
is  greater  than  the  marked  value  of  the  hardness  block,  when  it  is 
required to lower the hardness reading, then you may use a screw-
driver to turn clockwise one degree of the slotted countersunk head 
screw 2 which is on the spring leaf, meantime tighten one degree of 
the slotted countersunk head screw 1 by turning it counter clockwise 
of  the  optical  lever  (Fig.  2).    Note  the  rotated  degree  should  be 
basically conformed. Test the shown value again, until it is adjusted 
within the specified range of error.
If  the  shown  value  measured  is  less  than  the  standardized  block, 
than the revolving direction of the screw shall be reversed.

Fig

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2

Switch  on  the  power  supply,  based  upon  the  test  method,  open 
the switch.
The surface of the sample to be tested shall be level, bright and 
clean, it shall not present any outstanding machining traces such 
as pollutants, oxidized flakes, cracks and pockets etc.
The supporting surface of the sample and the test platform shall 
also  keep  clean,  so  as  to  ensure  better  closely  engaged,  the 
relationship  between  the  minimum  thickness  of  the  sample  and 
the hardness may refer to table 2, table 3 and table 4.

 

    

The preparing work before test:

Table 2:  The relationship between the minimum thickness and 
hardness HB

Operation

1

Summary of Contents for ISH-BRV

Page 1: ...www insize com OPERATION MANUAL ISH BRV BRINELL ROCKWELL VICKERS HARDNESS TESTER MN ISH BRV E...

Page 2: ...and vice versa In the course of testing the mechanical properties hardness measurement is the easiest most economical and rapidest method and is also one of the measures which are used to inspect the...

Page 3: ...alloy carbon carburizing steel 1471 HRC diamond cone indenter quenched steel adjustable quality steel hard cast iron Rockwell hardness test 98 07 980 7 HRB 1 588 mm steel ball indenter Optical measure...

Page 4: ...lockwise to unloosen the needle valve open the dust cover plate of the oil filler hole and push the loading handle backward in the direction use a needle tube to inject some 50 ml grease Then pull slo...

Page 5: ...fied in the following Target rod A is 1 0 HR 1 Target rod B is 1 2 HR Target rod C HRC 35 67 is 1 0 HR HRC 20 35 is 1 2 HR 2 Brinell hardness test Measure and determine five points which are evenly di...

Page 6: ...reading then you may use a screw driver to turn clockwise one degree of the slotted countersunk head screw 2 which is on the spring leaf meantime tighten one degree of the slotted countersunk head sc...

Page 7: ...orm by yourself Turn the loading handle of the hardness tester counter clockwise to push it forward so as to make the load in an unloading state 2 Procedures for test Select the indenter according to...

Page 8: ...plate and the test piece together under the microscope then gradually uplift the screw rod micro quantitatively align it to the focal distance and make the image of the indentation distinct then meas...

Page 9: ...ted no lean down to the transverse direction is allowed it is not allowed to touch the handle during transportation When transporting fasten the optical lever by rubber band and take away the weights...

Page 10: ...4 253 242 233 222 Test Force 294 2N 0 1 2 3 4 5 6 7 8 9 0 50 0 51 0 52 0 53 0 54 0 55 0 56 0 57 0 58 0 59 0 60 0 61 0 62 0 63 0 64 0 65 0 66 0 67 0 68 0 69 0 70 0 71 0 72 0 73 0 74 0 75 0 76 0 77 0 78...

Page 11: ...1 2 3 4 5 6 7 8 9 1 10 1 11 1 12 1 13 1 14 1 15 1 16 1 17 1 18 1 19 1 20 1 21 1 22 1 23 1 24 1 25 1 26 1 27 1 28 1 29 130 1 31 1 32 1 33 1 34 1 35 1 36 1 37 1 38 1 39 45 98 45 15 44 35 43 57 42 81 42...

Page 12: ...21 22...

Page 13: ...4 9 220 0 215 3 210 8 206 3 202 1 197 9 193 9 190 0 186 2 371 361 351 341 332 3 323 6 315 2 307 2 299 4 291 9 284 7 277 8 271 1 264 7 258 5 252 5 246 7 241 1 235 7 230 5 225 4 220 5 215 8 211 2 206 8...

Page 14: ...2 3 4 5 6 7 8 9 1 00 1 01 1 02 1 03 1 04 1 05 1 06 1 07 1 08 1 09 1 10 1 11 1 12 1 13 1 14 1 15 1 16 1 17 1 18 1 19 1 20 1 21 1 22 1 23 1 24 1 25 1 26 1 27 1 28 1 29 185 4 181 8 178 2 174 8 171 4 168...

Page 15: ...19 51 64 71 90 71 01 70 14 69 28 68 44 67 62 66 81 66 02 65 24 64 47 63 71 62 97 62 25 61 53 60 83 60 14 59 46 58 79 58 13 57 49 56 85 86 23 55 62 55 01 54 42 53 83 53 26 52 69 52 13 51 58 71 72 70 8...

Page 16: ...7 31 5 31 3 31 1 30 9 30 7 30 5 1839N 2 30D 612 9N 2 10D 306 5N 2 5D 612 9N 2 2 5D 3 20 3 21 3 22 3 23 3 24 3 25 3 26 3 27 3 28 3 29 3 30 3 31 3 32 3 33 3 34 3 35 3 36 3 37 3 38 3 39 3 40 3 41 3 42 3...

Page 17: ...7 22 6 22 4 22 3 22 2 22 1 21 9 21 8 21 7 21 6 21 5 21 3 Ball Diameter D 2 5mm Ball Diameter D 5mm 1839N 2 30D 612 9N 2 10D 306 5N 2 5D 612 9N 2 2 5D 3 80 3 81 3 82 3 83 3 84 3 85 3 86 3 87 3 88 3 89...

Page 18: ...5 16 4 16 3 16 2 16 1 16 1 16 0 15 9 15 8 15 8 15 7 Diameter Ball Diameter D 2 5mm Ball Diameter D 5mm 4 40 4 41 4 42 4 43 4 44 4 45 4 46 4 47 4 48 4 49 4 50 4 51 4 52 4 53 4 54 4 55 4 56 4 57 4 58 4...

Page 19: ...5 12 4 12 4 12 3 12 2 12 2 12 1 12 1 12 0 12 0 11 9 Diameter Ball Diameter D 2 5mm Ball Diameter D 5mm 5 00 5 01 5 02 5 03 5 04 5 05 5 06 5 07 5 08 5 09 5 10 5 11 5 12 5 13 5 14 5 15 5 16 5 17 5 18 5...

Page 20: ...9 9 8 9 8 9 7 9 7 9 7 9 6 9 6 9 5 9 5 9 5 9 4 9 4 9 4 9 3 Diameter Ball Diameter D 2 5mm Ball Diameter D 5mm 5 60 5 61 5 62 5 63 5 64 5 65 5 66 5 67 5 68 5 69 5 70 5 71 5 72 5 73 5 74 5 75 5 76 5 77 5...

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