insize ISH-BRV Operation Manual Download Page 4

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After the installation of the hardness tester,  take away the external 
white  gauze  strip  of  the  machine.  Remove  the  dust  cover,  use 
gasoline  to  clean  the  antirust  grease  on  the  lifting  and  lowering 
screw  rod. After  it  is  dried,  coat  with  certain  amount  of  thin  grease 
for  lubrication.  Then,  unscrew  the  screws  on  the  upper  cover  and 
rear  cover  respectively,  and  open  the  upper  cover  and  rear  cover, 
and  unloosen  the  white  gauze  strip  and  rubber  band  which  are 
inside  the  machine  and  take  out  the  oblique  shape  EPS  which  is 
under the screw rod. In the course of operation, pat attention not to 
touch  the  optical  elements. After completion, close  the  upper cover 
in time.

Tester unpacking:

Open  the  packing  box  cover  and  take  out  all  cushion 
materials. Remove the accessory box.
Lift the bottom plate, unscrew the two (2) M 10 bolts under the 
bottom  plate  with  a  spanner,  to  separate  the  hardness  tester 
from bottom plate, all steps shall be done in a safe manner.
After unpacking, the tester shall be placed on a stable bench 
with  levelness  deviation  less  than  1  mm/m.    A  hole  shall  be 
drilled  at  an  appropriate  location  on  the  bench  (see  fig  1)  to 
enable the lifting screw to operate properly.

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Installation of weight set:

Turn the load adjustment hand wheel to the point of 306N, install the 
small "0” weight on to the hanging hook which is on the upper part of 
the suspended lever, then place the other 4 weights according to the 
sequence of No. 4, 3, 2, 1, respectively from the bottom to the top on 
to the tray, and observe whether the installation is correct or not .

Adjustment of the loading speed:

Oil  contained  in  the  buffer  has  already  been  fully  drawn  out  before 
packaging  and  leaving  the  factory,  hence,  before  use,  oiling  the 
necessary.  Turn  the  adjustment  handle  counter  clockwise  to 
unloosen the needle valve, open the dust cover plate of the oil filler 
hole,  and  push  the  loading  handle  backward  in  the  direction,  use  a 
needle tube to inject some 50 ml grease Then pull slowly the loading 
handle back and forth, repeat in this way many times so as to make 
the  extra  grease  overflow  from  the  oil  filler  hole,  erase  away  the 
overflow grease, then close the dust cover plate.
Adjust the loading speed of the buffer:  switch on the power supply, 
a n d  p l a c e  t h e  t e s t  p l a t f o r m .  Tu r n  t h e  l o a d i n g  h a n d l e   
counterclockwise  to  pull  it  forward,  so  as  to  uplift  the  screw  rod 
slowly, when the test platform touches the plane of the surveying rod 
(at  that  time,  the  indenter  is  not  mounted  yet)  uplift  the  screw  rod 
continuously.  When  the  oblong  signal  displayed  in  the  reading 
projecting  screen  and  the  target  rod  gradually  uplift.  Finally,  when 
the  base  line  and  the  fixed  target  rod  of  the  projecting  screen 
coincide,  then  stop  to  uplift  the  screw  rod  and  pull  the  handle 
backward by turning the handle in a clockwise direction, at that time, 
the buffer start its action, the target rod and the signal start to lower 
gradually, the quickness and slowness of the lowering speed will be 
adjusted by the buffer adjustment handwheel. 

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Adjusting the clarity of the projecting target rod:

After  switch  on  the  power  supply,  in  case  it  is  discovered  that  the 
projecting target rod is dim and not clear, you may rotate the knurled 
nut  in  order  to  make  the  lamp  revolve  or  uplift,  then  tighten  the 
knurled nut.

Installation of the microscope:

The microscope which has its internal lighting system is mounted on 
the  left  clamping  chuck  of  the  machine  body  by  means  of  its 
cooperation  with  the  sliding  plate  test  platform,  it  is  capable  to  test 
the Brinell and Vickers hardness of the metallic materials.

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When carrying out the Brinell, Vickers hardness test, first, mount 
the  sliding  plate  test  platform  on  the  axial  hole  of  the  lifting  and 
lowering screw rod, and fix it by nuts.

Summary of Contents for ISH-BRV

Page 1: ...www insize com OPERATION MANUAL ISH BRV BRINELL ROCKWELL VICKERS HARDNESS TESTER MN ISH BRV E...

Page 2: ...and vice versa In the course of testing the mechanical properties hardness measurement is the easiest most economical and rapidest method and is also one of the measures which are used to inspect the...

Page 3: ...alloy carbon carburizing steel 1471 HRC diamond cone indenter quenched steel adjustable quality steel hard cast iron Rockwell hardness test 98 07 980 7 HRB 1 588 mm steel ball indenter Optical measure...

Page 4: ...lockwise to unloosen the needle valve open the dust cover plate of the oil filler hole and push the loading handle backward in the direction use a needle tube to inject some 50 ml grease Then pull slo...

Page 5: ...fied in the following Target rod A is 1 0 HR 1 Target rod B is 1 2 HR Target rod C HRC 35 67 is 1 0 HR HRC 20 35 is 1 2 HR 2 Brinell hardness test Measure and determine five points which are evenly di...

Page 6: ...reading then you may use a screw driver to turn clockwise one degree of the slotted countersunk head screw 2 which is on the spring leaf meantime tighten one degree of the slotted countersunk head sc...

Page 7: ...orm by yourself Turn the loading handle of the hardness tester counter clockwise to push it forward so as to make the load in an unloading state 2 Procedures for test Select the indenter according to...

Page 8: ...plate and the test piece together under the microscope then gradually uplift the screw rod micro quantitatively align it to the focal distance and make the image of the indentation distinct then meas...

Page 9: ...ted no lean down to the transverse direction is allowed it is not allowed to touch the handle during transportation When transporting fasten the optical lever by rubber band and take away the weights...

Page 10: ...4 253 242 233 222 Test Force 294 2N 0 1 2 3 4 5 6 7 8 9 0 50 0 51 0 52 0 53 0 54 0 55 0 56 0 57 0 58 0 59 0 60 0 61 0 62 0 63 0 64 0 65 0 66 0 67 0 68 0 69 0 70 0 71 0 72 0 73 0 74 0 75 0 76 0 77 0 78...

Page 11: ...1 2 3 4 5 6 7 8 9 1 10 1 11 1 12 1 13 1 14 1 15 1 16 1 17 1 18 1 19 1 20 1 21 1 22 1 23 1 24 1 25 1 26 1 27 1 28 1 29 130 1 31 1 32 1 33 1 34 1 35 1 36 1 37 1 38 1 39 45 98 45 15 44 35 43 57 42 81 42...

Page 12: ...21 22...

Page 13: ...4 9 220 0 215 3 210 8 206 3 202 1 197 9 193 9 190 0 186 2 371 361 351 341 332 3 323 6 315 2 307 2 299 4 291 9 284 7 277 8 271 1 264 7 258 5 252 5 246 7 241 1 235 7 230 5 225 4 220 5 215 8 211 2 206 8...

Page 14: ...2 3 4 5 6 7 8 9 1 00 1 01 1 02 1 03 1 04 1 05 1 06 1 07 1 08 1 09 1 10 1 11 1 12 1 13 1 14 1 15 1 16 1 17 1 18 1 19 1 20 1 21 1 22 1 23 1 24 1 25 1 26 1 27 1 28 1 29 185 4 181 8 178 2 174 8 171 4 168...

Page 15: ...19 51 64 71 90 71 01 70 14 69 28 68 44 67 62 66 81 66 02 65 24 64 47 63 71 62 97 62 25 61 53 60 83 60 14 59 46 58 79 58 13 57 49 56 85 86 23 55 62 55 01 54 42 53 83 53 26 52 69 52 13 51 58 71 72 70 8...

Page 16: ...7 31 5 31 3 31 1 30 9 30 7 30 5 1839N 2 30D 612 9N 2 10D 306 5N 2 5D 612 9N 2 2 5D 3 20 3 21 3 22 3 23 3 24 3 25 3 26 3 27 3 28 3 29 3 30 3 31 3 32 3 33 3 34 3 35 3 36 3 37 3 38 3 39 3 40 3 41 3 42 3...

Page 17: ...7 22 6 22 4 22 3 22 2 22 1 21 9 21 8 21 7 21 6 21 5 21 3 Ball Diameter D 2 5mm Ball Diameter D 5mm 1839N 2 30D 612 9N 2 10D 306 5N 2 5D 612 9N 2 2 5D 3 80 3 81 3 82 3 83 3 84 3 85 3 86 3 87 3 88 3 89...

Page 18: ...5 16 4 16 3 16 2 16 1 16 1 16 0 15 9 15 8 15 8 15 7 Diameter Ball Diameter D 2 5mm Ball Diameter D 5mm 4 40 4 41 4 42 4 43 4 44 4 45 4 46 4 47 4 48 4 49 4 50 4 51 4 52 4 53 4 54 4 55 4 56 4 57 4 58 4...

Page 19: ...5 12 4 12 4 12 3 12 2 12 2 12 1 12 1 12 0 12 0 11 9 Diameter Ball Diameter D 2 5mm Ball Diameter D 5mm 5 00 5 01 5 02 5 03 5 04 5 05 5 06 5 07 5 08 5 09 5 10 5 11 5 12 5 13 5 14 5 15 5 16 5 17 5 18 5...

Page 20: ...9 9 8 9 8 9 7 9 7 9 7 9 6 9 6 9 5 9 5 9 5 9 4 9 4 9 4 9 3 Diameter Ball Diameter D 2 5mm Ball Diameter D 5mm 5 60 5 61 5 62 5 63 5 64 5 65 5 66 5 67 5 68 5 69 5 70 5 71 5 72 5 73 5 74 5 75 5 76 5 77 5...

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