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GW-40 BARMASTER GLASSWASHER

INTRODUCTION
Purpose

The purpose of this technical manual is to provide 

installation, operation, cleaning and maintenance 

directions. 
A section is provided for replacement parts.

Scope

This manual contains all pertinent information to 

assist in the proper installation, operation, cleaning, 

maintenance, and parts ordering for the Insinger GW-

40 and GW-40-D Glasswashers. 
The installation instructions are intended for quali

fi

 ed 

equipment installers. The operation and cleaning 

instructions are intended for the daily users of the 

equipment. The maintenance and parts sections are 

intended for quali

fi

 ed service and/or maintenance 

technicians. Replacement parts may be ordered 

directly from our factory or from your local Insinger 

Authorized Service Agency. You can speak to the 

Insinger Technical Services Department, 800/344-

4802, or e-mail us at [email protected]

When calling for warranty information or replacement 

parts please provide the model and serial number of 

your Insinger Equipment. These important numbers 

should be noted in this manual on the spaces 

provided on the opening page.

Surefi re™ Start-up & Check-out Program

Insinger is proud to offer our exclusive Sure

fi

 re™ 

Start-up & Check-out Program to our commercial 

customers. This service is included in the purchase 

price of your new Insinger dishwasher. We will 

provide an authorized factory service technician for 

the initial start-up of your new Insinger dishwasher 

to ensure it is running at optimum levels from the 

very 

fi

 rst pass. Please call the factory or your local 

Insinger Sales Representative to schedule this 

service.

NSF 3-2008 requirements for detergent and 

chemical sanitizer dispensers.

This machine must be operated with detergent in the 

integral detergent dispensing system to insure proper 

washing. 
This machine must be operated with sanitizer in the 

integral sanitize dispensing system to insure proper 

sanitizing. 

PART 1   TECHNICAL INFORMATION

®

GW_40TM09

www.insingermachine.com    800-344-4802

Intended use

The Insinger GW-40 or GW-40-D may only be used 

for cleaning glasses, cups and similar restaurant 

ware and commercial catering.
Any change in design or use of the glasswasher car-

ried out without the written permission of Insinger, will 

lead to warranty nulli

fi

 cation.

If damage is caused to the glasswasher due to failure 

to observe the instructions given in this manual, no 

claims under the warranty agreement can be submit-

ted to Insinger Machine Company.

Safety Instructions

Make sure that you have read and understood the 

operating instructions before you start to use the 

glasswasher.  The Insinger customer service depart-

ment can tell you how to operate the washer and how 

it works.

CAUTION:

Indicates potential equipment damage.

WARNING:

Indicates potential physical danger.

!

NOTE:

Indicates helpful operating hints or tips.

;

Defi nitions

Throughout this guide you will 

fi

 nd the following 

terms: WARNING, CAUTION, & NOTE. 
WARNING indicates potential physical danger.
CAUTION indicates potential equipment damage.
NOTE indicates helpful operating hints or tips.
You will visually be able to identify each as shown 

below: 

7

Summary of Contents for GW-40 BarMaster

Page 1: ...ICAL MANUAL GLASSWASHER GW 40 BarMaster GW 40 D BarMaster Installation Operation and Maintenance Instructions Insinger Machine Company 6245 State Road Philadelphia PA 19135 2996 800 344 4802 Fax 215 624 6966 ...

Page 2: ...be completed on your machine Refer to the Introduction section in this manual for an explanation of Insinger SureFire Start Up Check Out Program Please read the Insinger Limited Warranty and all installation and operation instructions carefully before attempting to install or operate your new Insinger product To register your machine for warranty by phone fax or the internet or for answers to ques...

Page 3: ...PART 1 TECHNICAL INFORMATION GW_40TM09 www insingermachine com 800 344 4802 1 ...

Page 4: ...PART 1 TECHNICAL INFORMATION GW_40TM09 www insingermachine com 800 344 4802 2 ...

Page 5: ...PART 1 TECHNICAL INFORMATION GW_40TM09 www insingermachine com 800 344 4802 3 ...

Page 6: ...PART 1 TECHNICAL INFORMATION GW_40TM09 www insingermachine com 800 344 4802 4 ...

Page 7: ...PART 1 TECHNICAL INFORMATION GW_40TM09 www insingermachine com 800 344 4802 5 ...

Page 8: ...PART 1 TECHNICAL INFORMATION GW_40TM09 www insingermachine com 800 344 4802 6 ...

Page 9: ...to ensure it is running at optimum levels from the very first pass Please call the factory or your local Insinger Sales Representative to schedule this service NSF 3 2008 requirements for detergent and chemical sanitizer dispensers This machine must be operated with detergent in the integral detergent dispensing system to insure proper washing This machine must be operated with sanitizer in the in...

Page 10: ...ith the sale installation use removal return or replacement of its equipment and no such representations are binding on Insinger Insinger Machine Company Inc Insinger hereby warrants to the original retail purchaser of this Insinger Machine Company Inc product that if it is assembled and operated in accordance with the printed instructions accompanying it then for a period of either 15 months from...

Page 11: ...ssume for it any other obligation or liability in connection with the sale installation use removal return or replacement of its equipment and no such representations are binding on Insinger Insinger Machine Company Inc Insinger hereby warrants to the original retail purchaser of this Insinger Machine Company Inc product that if it is assembled and operated in accordance with the printed instructi...

Page 12: ...ing up the machine remember that the machine gives off steam during operation when you open the door Protect adjacent wooden furniture to prevent it absorbing moisture and swelling The machine must be completely level when in stalled Adjust the machine s feet to compensate for any unevenness of the floor Connection to the Water Supply All plumbing connections must comply with all applicable local ...

Page 13: ...ity supply and to the fresh water and waste water systems prior to testing the machine installation A 120 volt 60 Hz AC only 20 amp fused electrical supply is required A time delay fuse or circuit breaker is recommended It is recommended that a separate circuit serving only this appliance be provided This washer is equipped with a power supply cord having a grounded 3 prong plug To minimize possib...

Page 14: ...s and tie downs have been removed Verify that the scrap and pump screens are properly located Verify that the drain stopper is closed and that the linkage is free Check that the plugs are securely screwed into the ends of the wash arms Check that the wash arm is securely screwed into the base and that the arm rotates freely Check that the external scrap screen is installed Check the levels of all ...

Page 15: ...cycle has been performed operate at least one wash cycle without any glassware in the unit Note pump stops when door is opened but cycle does not stop MANUAL FILL DRAIN The front of the control panel contains a manual fill and drain switch Pressing this switch to the top position the unit will fill with water Pressing this switch to the bottom position the unit will drain Do not operate a WASH or ...

Page 16: ...r Remove the scrap tray carefully from the drain sump to avoid any waste particles from falling into the drain sump Empty any waste particles into an approved waste receptacle Back flush the scrap tray until it is clean Do not strike the scrap tray against solid objects Thoroughly clean the interior of the drain sump Check the levels of the chemical containers and replace as needed When replacing ...

Page 17: ...lose door s fully Hold start switch for 3 seconds Check and replace if necessary Check and replace if necessary Low or no water Main water supply is turned off Drain valve not seated and open Turn on water supply Seat drain valve Check for foreign matter on drain seat Machine will not fill Low or no water Closed water supply valve Plugged line strainer Drain valve open Defective fill valve Defecti...

Page 18: ...line and place in proper container Adjust chemical setting Insufficient pumped spray pressure Clogged spray arm Partially plugged pump inlet screen Clean spray arm and nozzles Clean pump inlet screen Detergent sanitizer and or rinse aid not feeding properly Chemical container is empty Feed tubes to from pumps clogged Tubing kinked or split Feed lines will not fill Refill or replace container s Cle...

Page 19: ...PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS GW_40TM09 www insingermachine com 800 344 4802 17 ...

Page 20: ...PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS GW_40TM09 www insingermachine com 800 344 4802 18 ...

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Page 24: ...PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS GW_40TM09 www insingermachine com 800 344 4802 22 ...

Page 25: ...PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS GW_40TM09 www insingermachine com 800 344 4802 23 ...

Page 26: ...PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS GW_40TM09 www insingermachine com 800 344 4802 24 ...

Page 27: ...PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS GW_40TM09 www insingermachine com 800 344 4802 25 ...

Page 28: ...PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS GW_40TM09 www insingermachine com 800 344 4802 26 ...

Page 29: ...PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS GW_40TM09 www insingermachine com 800 344 4802 27 ...

Page 30: ...PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS GW_40TM09 www insingermachine com 800 344 4802 28 ...

Page 31: ...PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS GW_40TM09 www insingermachine com 800 344 4802 29 ...

Page 32: ...PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS GW_40TM09 www insingermachine com 800 344 4802 30 ...

Page 33: ...PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS GW_40TM09 www insingermachine com 800 344 4802 31 ...

Page 34: ...PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS GW_40TM09 www insingermachine com 800 344 4802 32 ...

Page 35: ...PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS GW_40TM09 www insingermachine com 800 344 4802 33 ...

Page 36: ...PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS GW_40TM09 www insingermachine com 800 344 4802 34 ...

Page 37: ...PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS GW_40TM09 www insingermachine com 800 344 4802 35 ...

Page 38: ...Insinger Machine Company 6245 State Road Philadelphia PA 19135 2996 800 344 4802 Fax 215 624 6966 ...

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