Insinger GalleyMaster 135-LH-E Technical Manual Download

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GalleyMaster DOC Revision 2006

www.insingermachine.com 800-344-4802

TECHNICAL MANUAL

GalleyMaster Series

6245 State Road

Philadelphia, PA 19135-2996

800.344.4802

Fax 215.624.6966

www.insingermachine.com

NSN

MODEL

APL

HEAT

7320-01-537-7467

GalleyMaster 60-LH-S

43A070069

STEAM

7320-01-537-7471

GalleyMaster 60-RH-S

43A070070

7320-01-537-7473

GalleyMaster 85-LH-S

43A070071

7320-01-537-7476

GalleyMaster 85-RH-S

43A070072

7320-01-537-7477

GalleyMaster 135-LH-S

43A070068

7320-01-537-7507

GalleyMaster 135-LH-S (W/UL)

43A070067

7320-01-537-7478

GalleyMaster 135-RH-S

43A070066

7320-01-537-7502

GalleyMaster 135-RH-S (W/UL)

43A070065

7320-01-537-7481

GalleyMaster 185-LH-S

43A070064

7320-01-537-7515

GalleyMaster 185-LH-S (W/UL)

43A070063

7320-01-537-7485

GalleyMaster 185-RH-S

43A070062

7320-01-537-7518

GalleyMaster 185-RH-S (W/UL)

43A070061

7320-01-537-7488

GalleyMaster 250-LH-S

43A070060

7320-01-537-7519

GalleyMaster 250-LH-S (W/UL)

43A070059

7320-01-537-7491

GalleyMaster 250-RH-S

43A070058

7320-01-537-7522

GalleyMaster 250-RH-S (W/UL)

43A070057

7320-01-537-7561

GalleyMaster 60-LH-E

43A070056

ELECTRIC

7320-01-537-7896

GalleyMaster 60-RH-E

43A070055

7320-01-537-7899

GalleyMaster 85-LH-E

43A070054

7320-01-537-7900

GalleyMaster 85-RH-E

43A070053

7320-01-537-7907

GalleyMaster 135-LH-E

43A070052

7320-01-537-7917

GalleyMaster 135-LH-E (W/UL)

43A070051

7320-01-537-7909

GalleyMaster 135-RH-E

43A070050

7320-01-537-7922

GalleyMaster 135-RH-E (W/UL)

43A070049

7320-01-537-7912

GalleyMaster 185-LH-E

43A070048

7320-01-537-7926

GalleyMaster 185-LH-E (W/UL)

43A070047

7320-01-537-7913

GalleyMaster 185-RH-E

43A070046

7320-01-537-7930

GalleyMaster 185-RH-E (W/UL)

43A070044

7320-01-537-7914

GalleyMaster 250-LH-E

43A070045

7320-01-537-7935

GalleyMaster 250-LH-E (W/UL)

43A070039

7320-01-537-7916

GalleyMaster 250-RH-E

43A070043

7320-01-537-7936

GalleyMaster 250-RH-E (W/UL)

43A070042

7320-01-537-2379

PUL1-L-NSU (PWR UNLDR LH)

43A070041

7320-01-537-1497

PUL1-R-NSU (PWR UNLDR RH)

43A070040

Summary of Contents for GalleyMaster 135-LH-E

Page 1: ...7320 01 537 7519 GalleyMaster 250 LH S W UL 43A070059 7320 01 537 7491 GalleyMaster 250 RH S 43A070058 7320 01 537 7522 GalleyMaster 250 RH S W UL 43A070057 7320 01 537 7561 GalleyMaster 60 LH E 43A0...

Page 2: ...00 344 4802 for your local authorized servicer Please read the Insinger Limited Warranty and all installation and operation instructions carefully before attempting to install or operate your new Insi...

Page 3: ...c Service Guide Troubleshooting 18 26 Part 5 Spare Parts List 27 30 Part 6 Installation Instructions 31 35 Part 7 Electrical Schematics Replacement Parts Machine Wiring Diagrams Control Panel Layout C...

Page 4: ...r replacement parts please provide the model and serial number of your Insinger Equipment These important numbers should be noted in this manual on the spaces provided on the opening page PART 1 TECHN...

Page 5: ...tions of the installation must comply with applica ble Navy shipboard regulations specifications and re quirements The dishwasher booster heater and unloader must be securely bolted to deck plates Dan...

Page 6: ...e Be careful not to damage parts during cleaning The plunger pin must enter into the hole in the boss of the vertical manifold to lock the manifold in position If the pin is not in the hole the manifo...

Page 7: ...GalleyMaster DOC Revision 2006 www insingermachine com 800 344 4802 6 PART 1 TECHNICAL INFORMATION...

Page 8: ...GalleyMaster DOC Revision 2006 www insingermachine com 800 344 4802 7 PART 1 TECHNICAL INFORMATION...

Page 9: ...pressure reducing valve and then heated to 180 F minimum by either a steam powered heat exchanger or an electrically powered booster heater located adjacent to the dishwasher The hot rinse water ente...

Page 10: ...4 hp Unloader Roller Gearmotor 1 15 hp Loader Roller Gearmotor 1 3 hp Weight Shipping 1175 lbs Operating 950 lbs Volume Crated 59 lg x 40 w x 76 h DATA CHARACTERISTICS Manufacturer Insinger Machine Co...

Page 11: ...e alteration misapplication improper installation fire flood acts of God or improper maintenance or service or failure to per form normal and routine maintenance as set out in the instruction booklet...

Page 12: ...s or ma terial during the 18 month warranty period the cruise line will be responsible for the payment of travel expense and a minimum of four hours labor Labor will be billed to the customer at a red...

Page 13: ...acks Cup bowl and cutlery racks Cylinder transport rack Stainless steel cylinders Plastic cylinders Manifold cleanout brushes DETERGENT AND RINSE ADDITIVE DISPENSERS This machine must be operated with...

Page 14: ...tes level of water in wash tank 12 Rinse tank water level sight glass Porthole located on front of rinse tank Indicates level of water in rinse tank 13 Thermometers wash and rinse Dial gauges located...

Page 15: ...ation at vent duct connections Regulates vent duct exhaust flow 12 Wash tank water level sight glass Porthole located on front of wash tank Indicates level of water in wash tank 13 Rinse tank water le...

Page 16: ...ectrically heated machines the thermostatically controlled tank heat will be activated Allow the wash tank temperature to reach 155 F and the rinse tank temperature to reach 165 F before washing dishe...

Page 17: ...center and exit curtains Remove the wash and rinse pump suction strainers and overflow tubes from their respective openings and place on tank bottom Remove the end plugs from the wash and rinse mani f...

Page 18: ...n open to allow interior surfaces to dry Drains should be closed CAUTION The plunger pin must enter into the hole in the boss of the vertical manifold to lock the manifold in position If the pin is no...

Page 19: ...flush clean Replace strainer and plug Open steam supply valves Inspect condensate traps steam heated machines only Condensate traps Fig 6 14 Fig 7 7 item 13 Fig 7 8 item 23 are located below the stea...

Page 20: ...d corrective action The tables are separated into operator and maintenance actions WARNING Prior to any work on the dishwasher involving service of electri cal steam or water systems the dish washer a...

Page 21: ...ith brush provided b Ensure proper placement of upper and lower manifolds c Clean suction strainer 6 Weak or ineffective final rinse spray a Lime deposit on spray nozzles b Low water pressure c Closed...

Page 22: ...or ineffective wash or rinse spray a Clogged spray pipes b Manifolds not installed properly c Suction strainer clogged d Pump motor running in the wrong direction e Pump impeller worn f Pump blockage...

Page 23: ...r replace thermostat c Troubleshoot heat circuitry using wiring dia gram provided in this manual d Replace thermometer e Turn power on f De lime or replace immersion heaters g Clean or replace float s...

Page 24: ...ST heater element Replace the conduit bracket and 3 screws and tighten securely Reconnect the power wires and replace the paper insu lating strip Replace the heater cover Fill the tank and check for l...

Page 25: ...n opened will stop all motors Adjust tank temperature The wash tank temperature should be 150 to 155 F The rinse tank temperature should be 160 to 165 F Temperature adjustment Tank temperature is sens...

Page 26: ...top of molded coil and remove nameplate coil and spring washer from solenoid base sub assembly 2 Unscrew and remove solenoid base sub assembly core assembly core spring and solenoid base gas ket 3 Rem...

Page 27: ...tank Remove the 4 screws and lock nuts and remove the entire assembly from the outside of the tank Clean the tank surfaces Replace the parts of the assembly per Fig 6 12 Use silicone sealant on each s...

Page 28: ...45 9071 Suction gasket 4 2 9 975 56F 01 442 7556 Bushing conveyor drive front 1 1 11 D2956 01 528 2541 Thermometer wash rinse 2 2 12 975 176 01 528 4296 Thermometer guard 2 2 15 D2242 01 217 1128 Vacu...

Page 29: ...34 DE5 37 01 359 5463 Magnet switch 2 2 36 D2958 01 528 4293 Sight glass porthole 2 2 37 9014 011 01 442 9624 Conveyor chain front 1 1 38 9014 012 01 442 9623 Conveyor chain rear 1 1 39 975 180 Drain...

Page 30: ...Contactor 1 1 DE2 38 01 353 6320 Relay 3 1 DE9 251 01 528 4294 Temperature control board 2 1 DE7 31 01 390 0813 Float delay timer 2 1 DE9 252 01 523 7616 Temperature sensor 2 1 DE9 92 01 390 1705 Bulb...

Page 31: ...1 1 DE1 109 01 529 2102 Contactor 3 1 DE2 38 01 353 6320 Relay 3 1 DE9 251 01 528 4294 Temperature control board 2 1 DE7 31 01 390 0813 Float delay timer 2 1 DE9 252 01 523 7616 Temperature sensor 2 1...

Page 32: ...oval and replacement To remove each vent collar 1 Remove eight 8 10 32 jam nuts and lock washers 2 Slide vent collar off of the eight 8 weld studs 3 Place vent collar in safe retrievable location Rein...

Page 33: ...line 140 F minimum to each manual fill valve on the top of the machine Inlet water pressure should not be more than 125 psig static Use unions in the piping system to facilitate the replace ment of in...

Page 34: ...wash pump operates Also connect the probe on the bottom of the wash tank to the controller Connect the rinse injector to an appropriate source of power 24 vac terminals 1 amp max are available in the...

Page 35: ...ons are correct An arrow on the pump casting indicates the correct direc tion Observe direction of loader roller rotation and unloader chain motion Inspect all plumbing joints for leakage and verify t...

Page 36: ...GalleyMaster DOC Revision 2006 www insingermachine com 800 344 4802 35 PART 7 ELECTRICAL SCHEMATICS REPLACEMENT PARTS...

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Page 50: ...GalleyMaster DOC Revision 2006 www insingermachine com 800 344 4802 49 PART 8 REPLACEMENT PARTS...

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Page 81: ...GalleyMaster DOC Revision 2006 www insingermachine com 800 344 4802 6245 State Road Philadelphia PA 19135 2996 800 344 4802 215 624 4800 Fax 215 624 6966 www insingermachine com...

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Insinger GalleyMaster 135-LH-E, Technical Manual

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