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Commander 18-6 Technical Manual 2018

www.insingermachine.com 800-344-4802

19

PRESSURE ADJUSTMENT

Pressure in the final rinse must be maintained at 20

± 2 PSI. Adjustment of the pressure is made with the

adjusting screw on the pressure reducing valve.

If there are flow or pressure problems with the pressure

reducing valve, CAREFULLY remove the strainer

assembly and clean the strainer screen. Be careful

not to damage the Hex nut o-ring

NOTE:

The pressure reducing valve is supplied

only on units equipped with optional

booster



PART 5 MAINTENANCE & REPAIR PROCEDURES

®

SK-4689:

Pressure Reducing Valve

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Summary of Contents for Commander 18-6

Page 1: ...ntenance Instructions HIGH TEMPERATURE DOOR TYPE DISHMACHINE Insinger Machine Company 6245 State Road Philadelphia PA 19135 2996 800 344 4802 Fax 215 624 6966 www insingermachine com Commander 18 6 Co...

Page 2: ...and all installation and operation instructions carefully before attempting to install or operate your new Insinger product To register your machine for warranty or for answers to question concerning...

Page 3: ...h and rinse cycle 0 72 gallon rack Capacity is 65 20 x 20 racks per hour or 1625 dishes per hour Fully automatic operation RackAwareTM Automatic Rack Sensing System only runs a cycle when a rack is pr...

Page 4: ...ash arms above and 2 power spinning wash arms below On top each wash arm is designed with 8 nozzles 16 total On the bottom each wash arm is designed with 4 slots 8 total The slots are precision milled...

Page 5: ...sh and rinse cycle 0 72 gallon rack Capacity is 65 20 x 20 racks per hour or 1625 dishes per hour Fully automatic operation RackAwareTM Automatic Rack Sensing System only runs a cycle when a rack is p...

Page 6: ...SH 2 power spinning wash arms above and 2 power spinning wash arms below On top each wash arm is designed with 8 nozzles 16 total On the bottom each wash arm is designed with 4 slots 8 total The slots...

Page 7: ...structions for electrical and plumbing connections located in this manual and in the feeder equipment manual PART 1 TECHNICAL INFORMATION CAUTION Indicates potential equipment damage WARNING Indicates...

Page 8: ...connection with the sale installation use removal return or replacement of its equipment and no such representations are binding on Insinger Insinger Machine Company Inc Insinger hereby warrants to th...

Page 9: ...overseas to assume for it any other obligation or liability in connection with the sale installation use removal return or replacement of its equipment and no such representations are binding on Insin...

Page 10: ...ould agree with the machine requirements indicated on the nameplate and labels on the control panel 8 A single point electrical connection is provided for the pumps control circuit and wash tank heate...

Page 11: ...as tagged and noted on the installation drawings If machine is provided with steam heat connect the steam lines and steam condensate lines as tagged and noted on installation drawings Connect the dra...

Page 12: ...Booster 1 2 FIPS D Drain Connection Common 1 1 2 CU NOM D1 Drain Cool Down Connection Optional 3 4 IPS R1 Condensate Return Steam Booster 1 2 FIPS R2 Condensate Return Tank Coil 3 8 FIPS E1 Electric...

Page 13: ...m Booster 1 2 FIPS D Drain Connection Common 1 1 2 CU NOM D1 Drain Cool Down Connection Optional 3 4 IPS R1 Condensate Return Steam Booster 1 2 FIPS R2 Condensate Return Tank Coil 3 8 FIPS E1 Electric...

Page 14: ...m Booster 1 2 FIPS D Drain Connection Common 1 1 2 CU NOM D1 Drain Cool Down Connection Optional 3 4 IPS R1 Condensate Return Steam Booster 1 2 FIPS R2 Condensate Return Tank Coil 3 8 FIPS E1 Electric...

Page 15: ...m Booster 1 2 FIPS D Drain Connection Common 1 1 2 CU NOM D1 Drain Cool Down Connection Optional 3 4 IPS R1 Condensate Return Steam Booster 1 2 FIPS R2 Condensate Return Tank Coil 3 8 FIPS E1 Electric...

Page 16: ...cycle CAUTION To ensure proper operation of the auto tank fill feature and the tank heaters the tank level floats MUST be cleaned daily 3 When the rinse indicator light goes off the machine cycle is c...

Page 17: ...end caps from the spray manifolds and clean with the brush provided Flush the manifolds 3 Flush scrap screens of matter 4 Clean drain overflow tube Commander 18 6 Technical Manual 2018 www insingermac...

Page 18: ...piston 6 Inspect for dirt wear or lime build up Clean or replace as required 7 Reassemble in reverse of disassembly Pump Disassembly SK 2462 SK 2923 1 Before disassembling pump ensure there are no ob...

Page 19: ...N DE9 251 for proper operation If the temperature control board is faulty replace 2 Verify tank heat contactor is working correctly If not replace 3 Verify all immersion heaters are working properly a...

Page 20: ...ergize with no water in the tanks Level floats MUST be cleaned daily Motor Overloads All motors used on Insinger Machines are provided with motor overloads Motor overloads are adjusted when the machin...

Page 21: ...the adjusting screw on the pressure reducing valve If there are flow or pressure problems with the pressure reducing valve CAREFULLY remove the strainer assembly and clean the strainer screen Be care...

Page 22: ...20 PART 5 MAINTENANCE REPAIR PROCEDURES Commander 18 6 Technical Manual 2018 www insingermachine com 800 344 4802 SK 5825 Final Rinse Solenoid Valve...

Page 23: ...HP Pump ITEM PART NO DESCRIPTION QTY 1 Motor 1 HP 1 2 D431 Adapter 1 3 D436 Impeller 3 7 8 1 4 D434 Casing 1 5 D2 532 O Ring 1 6 D2 533 Flinger 1 7 D2 534 Seal Assembly 1 8 D329 5 Drain Petcock 1 4 IP...

Page 24: ...rmachine com 800 344 4802 SK 2923 2 HP Pump ITEM PART NO DESCRIPTION QTY 1 Motor 2 HP 1 2 D431 Adapter 1 3 D443 Impeller 4 3 8 1 4 D434 Casing 1 5 D2 532 O Ring 1 6 D2 533 Flinger 1 7 D2 534 Seal Asse...

Page 25: ...23 PART 5 MAINTENANCE REPAIR PROCEDURES Commander 18 6 Technical Manual 2018 www insingermachine com 800 344 4802 SK 4703 Electric Heater Installation...

Page 26: ...ENANCE REPAIR PROCEDURES 1433 3 Hi Temp Cutoff Switch Installation ITEM PART NO DESCRIPTION QTY 1 DE5 61 Hi Temp Cutoff Switch 3 8 NPT 1 2 1192 11 Cutoff Switch Bracket 1 3 D312C DC 2 Hex Nut 8 32 3 4...

Page 27: ...f upper and lower pipes 3 Clear obstruction through pump inspection plate 4 Arrow on pump housing indicates direction correct electrically 5 Clean suction strainer Weak or ineffective final rinse spra...

Page 28: ...itry not working 3 Electric heat power turned off 4 Electric heat immersion heaters limed 5 Steam heat steam turned off 6 Steam heat not enough steam 7 Steam heat condensate traps clogged 8 Gas heat g...

Page 29: ...Commander 18 6 Technical Manual 2018 www insingermachine com 800 344 4802 27 PART 6 PARTS AND ASSEMBLIES 1550 30 18 6 Assembly REV A 07 23 09...

Page 30: ...UNC 2A Wash Arm 4 10 D2 584 Locking Screw 1 11 1084 22 Hub Lower Rinse Arm 1 12 13 1434 9 Lower Spray Pipe Assembly Rinse 1 14 1434 8 Upper Spray Pipe Assembly Rinse 1 15 D3035 Spray Nozzle Upper and...

Page 31: ...st Control Box 4 39 DE5 37 Magnetic Switch 1 40 DE5 37A Magnet 1 41 1550 17 Door Front 1 42 1550 16 Door Connector 2 43 44 SK 3490 Control Box Assembly 1 45 1550 6R or L Corner Post Cover specify left...

Page 32: ...or Arm 1 1 2 1084 38 Door Arm Link 2 1 3 957 26 Door Arm Spacer 2 1 4 D2245 Door Handle Grip 2 2 5 SK 2294A 001 Spring 2 2 6 957 27 Spring Extension Lower 2 2 7 D3099 Thin Sealnut 3 8 16 UNC 2 1 8 155...

Page 33: ...Commander 18 6 Technical Manual 2018 www insingermachine com 800 344 4802 31 PART 6 PARTS AND ASSEMBLIES 1560 1 18 6H Assembly REV A 07 23 09...

Page 34: ...Arm 4 10 D2 584 Locking Screw 1 11 1084 22 Hub Lower Rinse Arm 1 12 13 1434 9 Lower Spray Pipe Assembly Rinse 1 14 1434 8 Upper Spray Pipe Assembly Rinse 1 15 D3035 Spray Nozzle Upper and Lower Rinse...

Page 35: ...ig 3 Spring Extension Lower Corner Config 2 38 39 DE5 37 Magnetic Switch 1 40 DE5 37A Magnet 1 41 1550 17 Door Front 1 42 1550 16 Door Connector 2 43 1560 18 Door Gutter 2 44 SK 3490 Control Box Assem...

Page 36: ...Commander 18 6 Technical Manual 2018 www insingermachine com 800 344 4802 34 PART 6 PARTS AND ASSEMBLIES 1551 20 Low Pressure Hatco Booster 70o Rise REV C 09 08 10...

Page 37: ...16A D3 D3 90O Elbow 1 2 C 3 13 D316A D3 E1 90O Street Elbow 3 4 FIPS x 1 2 C 2 14 D319A D3 D3 90O Union Elbow 1 2 C 1 15 D319A D3 D2 90O Union Elbow 1 2 MIPS x 1 2 C 1 16 D322F E2 B1 Hex Reducer 3 4 M...

Page 38: ...D319A D3 D2 90O Union Elbow 1 2 C x 1 2 MIPS 1 4 D316A D3 D3 90O Elbow 1 2 C 3 5 D317A D3 D2 Adapter 1 2 C x 1 2 MIPS 1 6 D207A K4 12 Copper Tubing 1 2 CTS x 3 Lg 1 7 D207A K4 172 Copper Tubing 1 2 C...

Page 39: ...e Float Locations ITEM PART NO DESCRIPTION QTY 1 D942 Steam Injector 1 2 D326F D2 Locknut 1 2 IPS 2 3 D314F DA 12 Nipple 1 2 IPS x 1 1 2 Lg 1 4 D314F D1 D2 90O Street Elbow 1 2 MIPS x 1 2 FIPS 2 5 D24...

Page 40: ...309C JC 9A Hex Head S S Screw 3 8 16 x 1 1 8 4 3 D313A J1 Copper Washer 3 8 4 4 D312C JC 5 Locknut 3 8 16 4 5 D514 Pump Flange Gasket 1 6 D134 Pump Flange 1 7 D316E H3 H4 90O Elbow 1 1 2 C x 1 1 2 C F...

Page 41: ...Commander 18 6 Technical Manual 2018 www insingermachine com 800 344 4802 39 PART 6 PARTS AND ASSEMBLIES 1551 31 Final Rinse Assembly REV D 11 15 13...

Page 42: ...S 14 Pipe Nipple 1 2 IPS x 3 4 Lg 1 12 13 D2606 Solenoid Valve 1 2 IPS 1 14 951 79 Piping Support Bracket 1 15 D2497 Petcock 1 4 IPS 1 16 SK 1433 Pressure Gauge 1 4 IPS 1 17 18 D320J D1D1D1 Tee 1 2 IP...

Page 43: ...D320C D1D1D1 S S Tee 1 2 IPS 1 39 D314C DA 12 S S Pipe Nipple 1 2 IPS x 1 1 2 Lg All Thread 1 40 41 D320G D1D1D1 CPVC Tee 1 2 IPS 1 42 D317G D3 D2 CPVC Adapter 1 2 CPVC x 1 2 MIPS 2 43 D207G B4 33 CPV...

Page 44: ...Commander 18 6 Technical Manual 2018 www insingermachine com 800 344 4802 42 PART 6 PARTS AND ASSEMBLIES 1551 32 Final Rinse Assembly with Booster REV C 06 29 11...

Page 45: ...3 Pressure Gauge 1 4 IPS 1 17 18 D320J D1D1D1 Tee 1 2 IPS Nickel Plated 1 19 D317E D3 D2 Adapter 1 2 C x 1 2 MIPS Nickel Plated 2 20 D207C B4 36 S S Tubing 1 2 CTS x 9 Lg 1 21 D318E D3 D1 Union 1 2 FI...

Page 46: ...S Tubing 1 2 CTS x 9 Lg 1 4 D318E D3 D1 Union 1 2 FIPS x 1 2 C Nickel Plated 2 5 D323J D2 C1 Flush Reducer 1 2 MIPS x 3 8 FIPS Nickel Plated 2 6 D207C L5 112 S S Tubing 1 2 CTS x 28 Lg for 18 6 1 7 D...

Page 47: ...Commander 18 6 Technical Manual 2018 www insingermachine com 800 344 4802 45 PART 6 PARTS AND ASSEMBLIES SK 4704 Spray Pipe Installation Assemblies REV B 07 24 09...

Page 48: ...34 5 Upper Wash Pipe 2 5 1434 7A Upper Rinse Pipe 1 6 1434 7B Upper Rinse Pipe 1 7 1434 7C Lower Rinse Pipe 1 8 1434 7D Lower Rinse Pipe 1 9 1089 23A Lower Wash Pipe 1 10 1089 23B Lower Wash Pipe 1 11...

Page 49: ...89 178 Insert Bushing Rinse Hub 1 3 1089 177 Bushing Rinse Hub 1 4 372 52 Hub Machining 1 5 1084 35 Bushing Rinse Hub 1 6 952 27 Bushing Wash Hub 1 7 1084 76 Wash Hub 1 8 D328F A2A O Ring 1 3 4 OD x 3...

Page 50: ...O DESCRIPTION QTY 1 1463 29 Support Assembly Upper Hub 1 2 1463 25 Rinse Hub 1 3 952 27 Bushing Wash Hub 1 4 1084 76 Wash Hub 1 5 D2 563 O Ring 1 3 4 OD x 3 32 W 1 6 D309C EF 3H Setscrew 10 32 x 3 8 1...

Page 51: ...50B Lower Valve Body 1 3 954 50C O Ring Nut 1 4 1168 179D Overflow Tube 1 5 D193 Skimmer Cup 1 6 D2 557 Cup Seal Drain Seat 1 7 954 9 Sealing Washer 1 8 D2 549 O Ring 1 9 D305A Drain Jam Nut 1 10 D2...

Page 52: ...TY 1 D3033 Drain Tempering Valve 3 4 1 2 1433 10 A Pipe Support 1 3 D322F H2 F1 Hex Reducer Bushing 1 1 2 MIPS x 1 FIPS 1 4 D320F H1 H1 H1 Tee 1 1 2 FIPS 1 5 D314F HS 20 Nipple 1 1 2 IPS x 2 1 2 1 6 D...

Page 53: ...Commander 18 6 Technical Manual 2018 www insingermachine com 800 344 4802 51 PART 7 ELECTRICAL SCHEMATICS AND PARTS WDOOR050 Electric Heat with Built In Booster...

Page 54: ...Commander 18 6 Technical Manual 2018 www insingermachine com 800 344 4802 52 PART 7 ELECTRICAL SCHEMATICS AND PARTS WDOOR055 Steam Heat...

Page 55: ...Commander 18 6 Technical Manual 2018 www insingermachine com 800 344 4802 53 PART 7 ELECTRICAL SCHEMATICS AND PARTS WDOOR058 Electric Heat...

Page 56: ...Commander 18 6 Technical Manual 2018 www insingermachine com 800 344 4802 54 PART 7 ELECTRICAL SCHEMATICS AND PARTS SK 3490 Control Panel Layout REV AG 03 12 18...

Page 57: ...0 1 6 2 5 A DE2 52 380 3 50 1 6 2 5 A DE2 53 230 3 60 2 5 4 A DE2 53 220 3 50 2 5 4 A DE2 55 220 1 60 5 5 8 A DE2 53 208 3 60 2 5 4 A DE2 58 115 1 60 12 18 A Overload Relay 2 HP Rinse Pump DE2 53 460...

Page 58: ...DE3 9A Terminal Block Section for VaporGuard Unit 7 22 Terminal Block Assembly 1 DE3 3 Standard Unit 208 460 V 3 PH DE3 3 Standard Unit 240 V 1 PH DE3 154 Standard Unit with SCB 240 V 1 PH DE3 152 Ext...

Page 59: ...Pole for 1 PH with SCB 1 41 DE9 207 Fuse for 1 PH with SCB 240V KTK R 25 2 42 DE2 60 Overload Base 1 43 SK 4975 Wash Temperature Label 1 44 SK 4976 Final Rinse Temperature Label 1 45 DE2 95 Relay Bas...

Page 60: ...ting door TRACK CONVERSION Current Track Assembly 1550 28 1 Remove item 2 Track Fence from its position on the front of the track 2 Place on the left side of the track at the non opening door by inser...

Page 61: ...PART 8 STRAIGHT TO CORNER CONVERSION 1550 28 Current Track Assembly REV E 10 15 14 ITEM PART NO DESCRIPTION QTY 1 1550 37 Track Weld Assembly 1 2 1550 27 Track Fence 1 3 1089 221 Rack Sensor Plate Wel...

Page 62: ...Commander 18 6 Technical Manual 2018 www insingermachine com 800 344 4802 60 PART 8 STRAIGHT TO CORNER CONVERSION 1550 28 rev A Early Track Assembly REV A 03 10 08...

Page 63: ...Insinger Machine Company 6245 State Road Philadelphia PA 19135 2996 800 344 4802 Fax 215 624 6966 www insingermachine com...

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