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Maintenance and Troubleshooting

Summary of Contents for NICE-D-A-S0P2

Page 1: ...User Guide NICE900 Series Integrated Door Operator Controller A02 Data code 19010269 User Guide...

Page 2: ...describes correct use of the NICE900 including product features safety information and precautions installation parameter setting commissioning and troubleshooting Read and understand the manual befo...

Page 3: ...in combination with this drive must also be CE certified and marked The integrator who integrates the drive with the CE mark into other devices has the responsibility of ensuring compliance with CE s...

Page 4: ...ation and Trial Running 24 4 1 Operation Panel 24 4 2 Basic Operations 25 4 3 Command Source and Motor Auto tuning 28 4 4 Door Open Close Control Mode 31 Chapter 5 Function Code Table 42 5 1 Descripti...

Page 5: ...t and Output Function Parameters 79 Group FA Display and Fault Parameters 81 Group FP User Parameters 87 Chapter 7 Maintenance and Troubleshooting 90 7 1 Maintenance 90 7 2 Fault Information and Troub...

Page 6: ...1 Safety Information and Precautions...

Page 7: ...formation Before Installation DANGER Do not install the equipment if you find the controller damaged upon unpacking Do not install the equipment if the packing list does not conform to the product you...

Page 8: ...e that the shield is reliably grounded at one end Use a twisted cable with twisted distance of 20 30 mm as the communication cable and ensure that the shield is reliably grounded Before Power On DANGE...

Page 9: ...burnt Signal detection must be performed only by qualified personnel during operation Failure to comply will result in personal injury or damage to the controller CAUTION Avoid objects falling into th...

Page 10: ...tning protection voltage sensitive resistor on the output side of the controller Otherwise the controller may suffer transient overcurrent or even be damaged 4 Use outside the rated voltage The contro...

Page 11: ...relcage asynchronous induction motor and AC PMSM Select the proper controller model according to the motor ratings To reach better control result perform motor auto tuning based on actual conditions F...

Page 12: ...2 Product Information...

Page 13: ...Technology Co Ltd Serial No 010150144C700061 Nameplate Model Rated input Rated output Serial No INT Version Mark a Other variants INT International Note a The model number may include a suffix XXXXXXX...

Page 14: ...equency resolution 0 01 Hz Current resolution 0 01 A Carrier frequency 2 16 kHz Major functions Two auto tuning modes are supported with load auto tuning and no load auto tuning For CLVC on the AC PMS...

Page 15: ...10 C to 40 C Derated if ambient temperature is within 45 50 C Humidity Less than 95 RH non condensing Vibration 5 9 m s2 0 6 g Storage temperature 20 C to 60 C Cooling method Natural cooling for 0 2...

Page 16: ...3 Mechanical and Electrical Installation...

Page 17: ...th screws vertically Mounting location Free from direct sunlight high humidity and condensation Free from corrosive explosive and combustible gas Free from oil dirt dust and metal powder 3 1 2 Physica...

Page 18: ...n Use 4 M4x15 screws with elastic flat washer with the tightening torque of 1 2 N m during installation a Horizontal installation Figure 3 3 Horizontal installation diagram Fix the four screws b Verti...

Page 19: ...inals Provide single phase 220 VAC power supply P PB Reserved These terminal are generally reserved but they can be connected with the external regen resistor if required U V W Controller output termi...

Page 20: ...ment Reserved Encoder and control signal input terminal TA1 TC1 TB1 TA2 TB2 TC2 TA3 TC3 TB3 Door state output terminal 24V PGA PGB PGZ COM DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 COM 24V COM Table 3 3 Control...

Page 21: ...e 0 30 VDC Input impedance 3 3 k Reserved Software burning interface RJ45 Software burning interface Check the peripheral wiring before power on to ensure device and personal safety 1 The wiring is pe...

Page 22: ...t circuit protection AC input reactor Controller input side Improve the power factor of the input side Eliminate the higher harmonics of the input side effectively Protect the rectifier bridge effecti...

Page 23: ...Chapter 3 Mechanical and Electrical Installation 22...

Page 24: ...4 Operation and Trial Running...

Page 25: ...ndicator Meaning of ON at Stop Meaning of ON During Running Speed Control Distance Control D1 DI1 signal active DI1 signal active External door close command D2 DI2 signal active Phase A and B signal...

Page 26: ...and function code setting value level III as shown in the following figure Figure 4 2 Operation procedure on the operation panel F0 F003 24 00 Select the function code group Select the function code...

Page 27: ...er and running record parameter Such a function code cannot be modified in the running state and can only be changed at stop 4 2 2 Viewing Fault Information When a fault occurs on the controller the o...

Page 28: ...ncy reference Input terminal state Shift between parameters displayed in stop state Door position pulse Output terminal state Frequency reference for door open Input terminal state Frequency reference...

Page 29: ...l It is used in normal running state 2 Door machine manual control It is used in door width auto tuning during which the door machine accelerates and decelerates The running and stop of the door machi...

Page 30: ...pen Command source Door open command Door close F906 F907 F908 F0 02 1 Control system Door close command 4 3 2 Motor Auto tuning The following part takes the PMSM as an example to describe motor auto...

Page 31: ...ccurs after you start auto tuning it indicates that the motor running direction is abnormal You need to change the motor wiring or encoder wiring 2 During no load auto tuning the controller executes t...

Page 32: ...es speed control and distance control In speed control the controller instructs deceleration at slow down point and judge door open close limit based on the door open close limit signal In distance co...

Page 33: ...l F9 01 13 F9 02 15 F9 03 14 F9 04 12 F9 05 1 F9 06 2 F9 09 2 F9 11 1 X5 Door close limit P24 X3 Door open limit B1 B2 BM Door open output Door close output Output common Input common Function code se...

Page 34: ...is active the door machine enters the door open holding state with the holding torque set in F3 08 Figure 4 12 Door close running curve in speed control Door close command ON ON ON OFF OFF OFF Door cl...

Page 35: ...input signal Door open input signal F9 05 1 F9 06 2 F9 09 2 F9 11 1 X5 Door close limit P24 X3 Door open limit B1 B2 BM Door open output Door close output Output common Input common M Door motor Encod...

Page 36: ...s of the encoder are connected correctly During door width auto tuning the door acting direction changes automatically guarantee personal safety before starting the operation Check that there is no ob...

Page 37: ...eceleration time set in F3 06 When the door open position reaches F6 06 x door width the door machine continues low speed creeping and then enters the door open holding state with the holding torque s...

Page 38: ...han the door close hindered torque Door open command active If door close hindered occurs the NICE900 processes this abnormality in two ways decelerate to stop or re open the door selected in F4 14 Th...

Page 39: ...larger than the door close hindered torque The door close time exceeds the value of F5 02 F4 15 Door close hindered judging time 0 9999 ms It is used to set the filter time when door close is hindere...

Page 40: ...e time limit 0 9999s It is used to limit the door close time If the controller does not receive the door close limit signal within the time it determines that door close is hindered and performs door...

Page 41: ...Chapter 4 Operation and Trial Running 40...

Page 42: ...5 Function Code Table...

Page 43: ...fault setting of the parameter at factory Unit Indicates the measurement unit of the parameter Property Indicates whether the parameter can be modified including the modification conditions The symbol...

Page 44: ...1 Closed loop vector control CLVC 1 1 F0 01 Door open close mode selection 0 Speed control 1 Distance control 1 1 F0 02 Command source selection 0 Operation panel control 1 Door machine terminal contr...

Page 45: ...mH F1 13 Back EMF of PMSM 0 250 Model dependent 1 F1 14 Encoder zero position angle of PMSM 0 0 359 9 Model dependent 0 1 F1 15 Real time angle of PMSM 0 0 359 9 Model dependent 0 1 F1 16 Motor auto...

Page 46: ...1 999 9s 1 0s 0 1s F3 02 Low speed running time for door open startup in speed control 0 1 999 9s 1 0s 0 1s F3 03 Door open normal speed 0 00 Hz to F1 04 15 00 Hz 0 01 Hz F3 04 Door open acceleration...

Page 47: ...to F4 03 2 00 Hz 0 01 Hz F4 10 Door vane retraction running time 0 9999 ms 500 ms 1 ms F4 11 Torque switchover threshold at door close limit 0 0 150 0 50 0 0 1 F4 12 Door close limit holding torque 0...

Page 48: ...celeration time start segment falling segment 90 20 0 0 1 F5 10 Falling segment time of door open deceleration S curve 10 0 80 0 acceleration deceleration time start segment falling segment 90 60 0 0...

Page 49: ...nce control 80 0 99 0 96 0 0 1 F6 07 Low speed running distance of door close startup in distance control 0 0 30 0 10 0 0 1 F6 08 Door close slow down point in distance control 60 0 90 0 70 0 0 1 F6 0...

Page 50: ...of door open and close times in demonstration mode 0 9999 0 1 Group F8 Auxiliary Parameters F8 00 Software version 0 00 99 99 1 00 0 01 F8 01 Module temperature 0 100 C 0 C 1 C F8 02 Fault auto reset...

Page 51: ...l NO NC 16 116 Door lock signal NO NC 0 1 F9 02 DI2 function selection 0 1 F9 03 DI3 function selection 0 1 F9 04 DI4 function selection 0 1 F9 05 DI5 function selection 1 1 F9 06 DI6 function selecti...

Page 52: ...V 0 V 0 1 V FA 13 Output current upon latest fault 0 99 00 A 0 00 A 0 01 A FA 14 Running frequency upon latest fault 0 99 00 Hz 0 00 Hz 0 01 Hz FA 15 Output torque upon latest fault 0 0 180 0 percenta...

Page 53: ...Setting Range Default Min Unit Property Group FF Factory Parameters Reserved FF 00 Reserved Group FP Display and Fault Parameters FP 00 User password 0 9999 0 1 FP 01 Parameter update 0 No function 1...

Page 54: ...6 Description of Function Codes...

Page 55: ...w down point and judges door open close limit based on signals from the limit switches 1 Distance control In the distance control mode door width pulses must be obtained through auto tuning After rele...

Page 56: ...rial running without use of the controller Set this mode after you finish commissioning the door machine running curve in operation panel control mode Press OPEN or CLOSE to repeat door open close dem...

Page 57: ...e Default Min Unit F0 07 Carrier frequency 2 0 16 0 kHz 8 0 kHz 0 1 kHz It is used to adjust the carrier frequency of the controller aiming to reduce motor noise avoid resonance of the mechanical syst...

Page 58: ...of PMSM 0 0 999 9 mH Model dependent 0 1 mH F1 12 Shaft Q inductance of PMSM 0 0 999 9 mH Model dependent 0 1 mH F1 13 Back EMF of PMSM 0 250 Model dependent 1 F1 14 Encoder zero position angle of PMS...

Page 59: ...e operation panel restores to the display at stop state F1 16 resumes to 0 automatically The values of F1 16 are described as follows 0 No auto tuning 1 Static auto tuning for asynchronous motor It ap...

Page 60: ...by no load auto tuning Therefore perform no load auto tuning for PMSM if possible If the door is in the close state press OPEN to start auto tuning If the door is in the completely open state press C...

Page 61: ...e a faster system response increase the proportional gain and reduce the integral time Be aware that this may lead to system oscillation The recommended adjustment method is as follows If the default...

Page 62: ...up torque of the motor is insufficient If it is set to 0 0 fixed torque boost is enabled Function Code Parameter Name Setting Range Default Min Unit F2 11 Over excitation gain 0 200 64 1 The over exci...

Page 63: ...Hz 0 01 Hz F3 01 Door open startup acceleration time 0 1 999 9s 1 0s 0 1s F3 02 Low speed running time for door open startup in speed control 0 1 999 9s 1 0s 0 1s F3 03 Door open normal speed 0 00 Hz...

Page 64: ...n time set in F3 06 4 After the door open limit signal becomes active the door machine enters door open holding state with the holding torque set in F3 08 5 If the torque is required to keep up increa...

Page 65: ...sition if the output torque is greater than F3 07 the door controller resets the width pulses to 100 and enters the door open limit torque holding state If the output torque is not greater than F3 07...

Page 66: ...Range Default Min Unit F4 00 Door close startup low speed 0 00 Hz to F4 03 4 00 Hz 0 01 Hz F4 01 Door close startup acceleration time 0 1 999 9s 1 0s 0 1s F4 02 Low speed running time for door close s...

Page 67: ...oor close running curve in distance control is shown in the following figure Figure 6 6 Door close running curve in distance control mode Door close command ON ON ON OFF OFF OFF Door close slow down p...

Page 68: ...8 Low speed running time at door close limit 0 9999 ms 300 ms 1 ms The door machine runs at the low speed set in F4 07 after receiving the door close limit signal When the running time is equal to or...

Page 69: ...re open Door close hindered means that the output torque is greater than the door close hindered torque during door close Function Code Parameter Name Setting Range Default Min Unit F4 15 Door close...

Page 70: ...m value as possible when ensuring that overcurrent does not occur during deceleration Function Code Parameter Name Setting Range Default Min Unit F5 01 Door open time limit 0 999 9s 30 0s 1s It is use...

Page 71: ...t that is the holding time of the door open running state when the door open limit signal is active but the door open command from the terminal becomes inactive If the actual holding time exceeds the...

Page 72: ...ling segment time of door open deceleration S curve 10 0 80 0 acceleration deceleration time start segment falling segment 90 60 0 0 1 F5 12 Start segment time of door close acceleration S curve 10 0...

Page 73: ...e of F5 16 If the deviation remains too large for more than the time set in F5 17 the controller reports Er32 and performs protection for too large speed deviation When F5 16 is set to 0 the controlle...

Page 74: ...Unit F6 04 Low speed running distance of door open startup in distance control 0 0 30 0 10 0 0 1 It records the number of pulses in real time during door open in distance control When the number of pu...

Page 75: ...lose in distance control When the number of pulses is equal to or less than the value door width x 100 F6 09 the door machine performs related processing of door close limit Function Code Parameter Na...

Page 76: ...rger than F6 19 the door open limit signal is output At this moment even if the output torque is larger than F3 07 the door position is not restored to 100 The door position is restored to 100 only wh...

Page 77: ...ord the times of door open and close for demonstration The parameter value is stored automatically at power failure Upon door open close limit after power on again the value is calculated by adding 1...

Page 78: ...ntinues running after an interval of 2s If this parameter is set to 0 the automatic reset function is disabled and faults must be reset manually If no fault occurs or manual reset is performed within...

Page 79: ...ed if there is no pulse signal within a certain time 2s 1 Bit4 Door processing when both door open and close commands are active 1 Door close preferred 0 Door open preferred 0 Bit5 In door machine ter...

Page 80: ...rence and may cause malfunction increase the value of this parameter to enhance the anti interference capability However increase of DI filter time will reduce response of DI terminals Function Code P...

Page 81: ...tive the controller performs door open limit processing 13 113 Door close limit signal NO NC When this signal is active the controller performs door close limit processing 14 114 Door open slow down s...

Page 82: ...ler receives the door open limit signal or the counting pulses reach the value for door open limit the door lock signal becomes inactive and the ratio of the hindered torque to the rated torque reache...

Page 83: ...is as follows If a bit is set to 1 the parameter indicated by this bit is displayed if this bit is set to 0 the parameter is not displayed Convert the sum of binary values of all 9 bits to decimal an...

Page 84: ...in the running state FA 00 includes 6 binary bits each defining a parameter A total of 6 parameters can be can be displayed during running The 6 binary bits correspond to the running parameters listed...

Page 85: ...t and is not stored in the fault record Function Code Parameter Name Setting Range Default Min Unit FA 18 Terminal state display It is used to view the states of the corresponding input and output ter...

Page 86: ...close command active B Light curtain signal active C External reset signal active C Safety edge signal active D Forbid terminal input during door open active D Door open limit signal active E Forbid t...

Page 87: ...lay 2 0 9999 0 1 FA 21 is used to set the actually displayed content of FA 22 and FA 23 for fault identification and commissioning onsite The meanings of values are as follows Value Displayed Content...

Page 88: ...yed when you manually pull the door to the close direction it indicates that the AB phase signal wiring is correct Otherwise the AB phase signal is abnormal Group FP User Parameters Function Code Para...

Page 89: ...Chapter 6 Description of Function Codes 88...

Page 90: ...7 Maintenance and Troubleshooting...

Page 91: ...Routine maintenance involves checking Whether abnormal noise exists during motor running Whether the motor vibrates excessively Whether the installation environment of the controller changes Whether t...

Page 92: ...y in poor quality High ambient temperature Frequent load jumping Electrolytic aging Check whether there is liquid leakage Check whether the safety valve has projected Measure the static capacitance Me...

Page 93: ...Eliminate external problems such as wiring error 2 Perform motor auto tuning again 3 Reduce the burst load 4 Choose a proper encoder and uses a shielded cable for the encoder Er05 Overvoltage during a...

Page 94: ...ler decelerates and stops Er14 Module overheat 1 The ambient temperature is too high 2 The fan is damaged 3 The air filter is blocked 1 Reduce the ambient temperature 2 Replace the fan 3 Clear the air...

Page 95: ...idth auto tuning is smaller than 20 pulses 2 Distance control running is performed before door width auto tuning 1 Check wiring of the encoder and related parameters 2 Check the mechanical system of t...

Page 96: ...on or deceleration time 2 Perform angle auto tuning again 3 Change the value of F5 16 and F5 17 Er33 Door close limit switch abnormal This signal is not detected during door close when the limit switc...

Page 97: ...Revision History 96 Revision History Date Version Change Description Jan 2015 V0 0 First issue Dec 2016 A01 Modified product name designation rule and nameplate Nov 2018 A02 Updated logo...

Page 98: ...ers and secondary disasters c Hardware damage caused by dropping or transportation after procurement d Operations not following the user instructions e Damage out of the equipment for example external...

Page 99: ...6 512 6285 6720 Service Hotline 400 777 1260 http www inovance com Shenzhen Inovance Technology Co Ltd Add Building E Hongwei Industry Park Liuxian Road Baocheng No 70 Zone Bao an District Shenzhen Te...

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