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Innovatech Predator 2400 Owner'S Manual Download Page 25

Predator 2400 

Owner’s Manual

 

OIPB-

IO-2003-P2400 GRINDER                                    

   25 | 

P a g e                                       0 1 / 1 7 / 2 0 1 9

 

 

 

96-0077, 10hp, 480V, 230V grinder head  

 

ITEM

 

DESCRIPTION

 

PART#

 

QTY

 

501

 

Washer 

(

split 

lock)

, 

1/4

 

11-0069

 

8

 

502

 

Drum [drive) unit

 

96-0062 

1

 

503

 

Cutter head floating head assy

 

96-0065

 

4

 

504

 

Motor

 

23-0058 

1

 

505

 

S

c

rew 

(

socket head

)

, 

1

/

2 

- 

13 

x 

1-1

/

2

 

11

-

0119

 

4

 

506 

Shroud assy 

96-0075 

1 

507

 

Screw (hex head

)

, 

1/4 

- 

20 x 1

-

1

/

2

 

11

-

0159

 

8

 

508 

Splash guard 

54-0002S

 

1 

509 

Shroud

-  

cut

-

out panel 

54-0019 

1 

 
 
 

Summary of Contents for Predator 2400

Page 1: ...P2400 GRINDER 1 P a g e 0 1 1 7 2 0 1 8 INNOVATECH PRODUCTS 4701 Allmond Ave Louisville Kentucky USA 40209 Telephone 1 425 405 9100 Toll Free 1 800 267 6682 Fax 1 425 405 9108 PREDATOR GRINDER POLISHER 2400 OWNER S MANUAL www BARTELLGLOBAL COM ...

Page 2: ...n any form or by any means electronic or mechanical including photocopying and recording or by any information storage or retrieval system without the prior written permission of Innovatech unless such copying is permitted by federal copyright laws Address inquiries or reference permissions care of INNOVATECH PRODUCTS 4701 Allmond Ave Louisville Kentucky USA 40209 REV DATE DESCRIPTION APPROVED BY ...

Page 3: ... WARNING BURN HAZARD Never come into contact with the engine or muffler when engine is operating or shortly after it is turned off Serious burns may occur CAUTION MOVING PARTS Before starting the machine ensure that all guards and safety devices are in place and functioning properly ATTENTION READ OWNER S MANUAL Read and understand owner s manual before using this machine Failure to follow operati...

Page 4: ...TRODUCTION 5 SPECIFICATIONS 5 WARRANTY INFORMATION 6 SAFETY PRECAUTIONS 7 OPERATION INSTRUCTIONS 8 MAINTENANCE 10 TROUBLESHOOTING ERROR BOOKMARK NOT DEFINED FAULTS WHICH CANNOT BE AUTOMATICALLY RESET 11 PARTS DRAWINGS DIAGRAMS 13 BELT TENSIONING GUIDE 14 BELT ROUTING PATH 31 DECLARATION OF CONFORMITY 32 ...

Page 5: ...n throughout the industry for their knowledge and commitment to our valued customers Based on customer need Innovatech has proudly diversified our offerings to include a complete line of surface preparation products including Shot Blasters Scarifiers Floor Grinders Dust Collectors Diamond Abrasives and other products SPECIFICATIONS 2400 7 5 hp 2400 10 hp Cutting Width 24 609mm 24 609mm Dimensions ...

Page 6: ...t such as a bolt electrical outlet box expansion joint or steel reinforcing rod or ii unauthorized alteration modification repair or tampering or iii use of replacement parts not supplied by Innovatech or iv normal wear discoloration surface corrosion deterioration of finishes or paint surfaces or v other appearance deterioration caused primarily by use Innovatech shall not be responsible and this...

Page 7: ...hese things can damage machine tools and cause personal injury 7 Make sure all power supply is connected with the right voltage 8 Use only cold water in water tank Do not use chemicals in water tank 9 When filling water tank to avoid electrical hazards and injury do not spill water onto the machine motor and electrical box 10 Switch off the machine power before changing grinding tools 11 Disconnec...

Page 8: ...B Emergency stop push down to stop and pull up to restart C Forward and reverse D Manual speed pot controls the rotation of the grinding head Turn the knob clockwise to increase the speed and counter clockwise to decrease the speed NOTE DO NOT use the emergency stop button to start and stop the machine This button is designed for emergency use only ...

Page 9: ...up to get the heads turning for desired speed If heads do not move you may have to lean on handle to reduce pressure on tools 4 Always grip handle firmly when starting machine The machine will always move from side to side with first start 5 When finished with grinding turn off machine and let the heads come to a complete stop before tilting back the machine Changing of Tools 1 Before working on t...

Page 10: ...sis If any parts have been damaged or have excessive wear they should be replaced If a belt needs being replaced please see separate instructions TROUBLESHOOTING 1 Check to see if main power supply is on 2 Check to see if emergency stop is pushed down if it is pull up 3 Check to see if manual speed pot is turned up past 1 4 Check all cords ends for loose connection 5 Check fuse in distribution box...

Page 11: ...ng at the drive controller output Significant ground leakage current at the drive controller output if several motors are connected in parallel Check the cable connecting the drive controller to the motor and check the motor insulation Reduce the switching frequency S O F Over Speed Instability Overhauling load Check the size of the motor drive controller and load F n F Aut Tuning Fault Motor or m...

Page 12: ...sients Check the line voltage Compare with the drive controller nameplate rating Reset the drive controller P H F Input phase failure Input phase loss blown fuse Three phase drive controller used on a single phase line supply Input phase imbalance Transient phase fault NOTE This protection only operates with the drive controller running under load Check the connections and the fuses Verify that th...

Page 13: ...083 7 5 hp 1 Phase motor Part 96 0084 ITEM DESCRIPTION PART QTY 101 Washer split lock 3 8 11 0129 2 102 Grinder head assy see note 2 1 103 Frame assy complete build up see note 2 1 104 Washer 5 8 11 0148 2 105 Pin clevis 5 8 dia x 2 1 2 long 11 0082 2 106 Pin hairpin cotter 11 0052 2 107 Coupler Y connector 53 0332 1 108 Screw Hex head 3 8 16 x 3 4 11 0130 2 ...

Page 14: ...SCRIPTION PART QTY 101 Washer split lock 3 8 11 0129 2 102 Grinder head assy 96 0077 1 103 Frame assy complete build up 98 0081 1 104 Washer 5 8 11 0148 2 105 Pin clevis 5 8 dia x 2 1 2 long 11 0082 2 106 Pin hairpin cotter 11 0052 2 107 Coupler Y connector 53 0332 1 108 Screw Hex head 3 8 16 x 3 4 11 0130 2 ...

Page 15: ...ESCRIPTION PART QTY 101 Washer split lock 3 8 11 0129 2 102 Grinder head assy 96 0078 1 103 Frame assy complete build up 96 0082 1 104 Washer 5 8 11 0148 2 105 Pin clevis 5 8 dia x 2 1 2 long 11 0082 2 106 Pin hairpin cotter 11 0052 2 107 Coupler Y connector 53 0332 1 108 Screw Hex head 3 8 16 x 3 4 11 0130 2 ...

Page 16: ...SCRIPTION PART QTY 101 Washer split lock 3 8 11 0129 2 102 Grinder head assy 96 0077 1 103 Frame assy complete build up 96 0091 1 104 Washer 5 8 11 0148 2 105 Pin clevis 5 8 dia x 2 1 2 long 11 0082 2 106 Pin hairpin cotter 11 0052 2 107 Coupler Y connector 53 0332 1 108 Screw Hex head 3 8 16 x 3 4 11 0130 2 ...

Page 17: ...6 11 0127 5 16 Lock washer 8 207 23 0052 Power control box 1 208 53 0223 Bracket 1 209 13 0151 P clamp 1 2 cable size 2 210 11 0152 Screw 1 4 20 x 5 8 socket button head 6 211 11 0217 Screw 5 16 18 x 3 4 socket button head 2 Notes 1 For illustration simplicity not all duplicate items are shown or labeled 2 Inverter box Power supply box and connecting cable are pre wired together as one unit 3 Inve...

Page 18: ...1 202 96 0072 Inverter Box 1 203 96 0071 Water tank assy 1 204 11 0118 Screw hex head 5 16 18 x3 4 8 205 11 0139 5 16 Washer 8 206 11 0127 5 16 Lock washer 8 207 23 0052 Power control box 1 208 53 0223 Bracket 1 209 13 0151 P clamp 1 2 cable size 2 210 11 0152 Screw 1 4 20 x 5 8 socket button head 6 211 11 0217 Screw 5 16 18 x 3 4 socket button head 2 212 ...

Page 19: ... 1 203 96 0071 Water tank assy 1 204 11 0118 Screw hex head 5 16 18 x3 4 8 205 11 0139 5 16 Washer 8 206 11 0127 5 16 Lock washer 8 207 23 0052 Power control box 1 208 53 0223 Bracket 1 209 13 0151 P clamp 1 2 cable size 2 210 11 0152 Screw 1 4 20 x 5 8 socket button head 6 211 11 0217 Screw 5 16 18 x 3 4 socket button head 2 212 See note 2 Cable between control box and inverter 1 ...

Page 20: ... 203 96 0071 Water tank assy 1 204 11 0118 Screw hex head 5 16 18 x3 4 8 205 11 0139 5 16 Washer 8 206 11 0127 5 16 Lock washer 8 207 See note 2 Power control box 1 208 53 0223 Bracket 1 209 13 0151 P clamp 1 2 cable size 2 210 11 0152 Screw 1 4 20 x 5 8 socket button head 6 211 11 0217 Screw 5 16 18 x 3 4 socket button head 2 212 See note 2 Cable between control box and inverter 1 ...

Page 21: ... Washer 7 16 6 303 11 0124 Nut 3 8 16 4 304 11 0129 Split lock washer 3 8 2 305 11 0218 Hex head screw 3 8 16 x3 1 2 2 306 11 0219 Hex head cap screw 7 16 14 5 2 307 13 0137 Retaining ring E style fits 7 8 dia shaft 2 308 51 0187 Handle Hinge Pin 1 309 51 0278 Handle Tilt Angle Selection Plate 2 310 53 0030 Base post structure 1 311 53 0307 Inverter box protection bar 1 313 96 0304 Frame Handle As...

Page 22: ...P2400 GRINDER 22 P a g e 0 1 1 7 2 0 1 9 Water Tank Part 96 0071 ITEM DESCRIPTION PART QTY 401 Water tank 54 0017 1 402 Drain valve 32 0010 1 403 Coupler w pipe threads and 3 8 barbed end 32 0011 1 404 Tubing 3 8 ID x 5 8 OD x 10 Long 32 0013 1 ...

Page 23: ...Predator 2400 Owner s Manual OIPB IO 2003 P2400 GRINDER 23 P a g e 0 1 1 7 2 0 1 9 THIS PAGE IS LEFT BLANK INTENTIONALLY ...

Page 24: ... floating head assy 96 0065 4 504 Motor see note 2 1 505 Screw socket head 1 2 13 x 1 1 2 11 0119 4 506 Shroud assy 96 0075 1 507 Screw hex head 1 4 20 x 1 1 2 11 0159 8 508 Splash guard 54 0002S 1 509 Shroud cut out panel 54 0019 1 Notes 1 For illustration simplicity not all parts are shown or labeled 2 Motor Options 10 hp 3 Phase Part 23 0058 7 5 hp 1 Phase Part 23 0062 3 Drum Unit Options 10hp ...

Page 25: ...CRIPTION PART QTY 501 Washer split lock 1 4 11 0069 8 502 Drum drive unit 96 0062 1 503 Cutter head floating head assy 96 0065 4 504 Motor 23 0058 1 505 Screw socket head 1 2 13 x 1 1 2 11 0119 4 506 Shroud assy 96 0075 1 507 Screw hex head 1 4 20 x 1 1 2 11 0159 8 508 Splash guard 54 0002S 1 509 Shroud cut out panel 54 0019 1 ...

Page 26: ...IPTION PART QTY 501 Washer split lock 1 4 11 0069 8 502 Drum drive unit 96 0079 1 503 Cutter head floating head assy 96 0065 4 504 Motor 23 0062 1 505 Screw socket head 1 2 13 x 1 1 2 11 0119 4 506 Shroud assy 96 0075 1 507 Screw hex head 1 4 20 x 1 1 2 11 0159 8 508 Splash guard 54 0002S 1 509 Shroud cut out panel 54 0019 1 ...

Page 27: ... grade 8 11 0192 6 605 Belt 1 3 4 W x 43 3 4 L 13 0164 1 606 Post 51 0219 2 607 Washer Split Lock 5 16 11 0217 6 608 Washer Split Lock 3 8 11 0129 4 609m Seal V Ring 198 ID x 25mm Width 13 0165 1 Note 1 This illustration serves to primarily show how parts components fit together for the assembly of this unit It may not necessarily reflect the as built stages and or hardware assigned to the compone...

Page 28: ...T QTY 601 Drum Assy 96 0080 1 602 Motor Base Assy 53 0026 1 603 Screw Hex head 3 8 16 x 1 1 2 11 0089 4 604 Screw Hex head 5 16 18 x1 grade 8 11 0192 6 605 Belt 1 3 4 W x 43 3 4 L 13 0164 1 606 Post 51 0219 2 607 Washer Split Lock 5 16 11 0217 6 608 Washer Split Lock 3 8 11 0129 4 609m Seal V Ring 198 ID x 25mm Width 13 0165 1 ...

Page 29: ...T QTY 601 Drum Assy 96 0059 1 602 Motor Base Assy 53 0026 1 603 Screw Hex head 3 8 16 x 1 1 2 11 0089 4 604 Screw Hex head 5 16 18 x1 grade 8 11 0192 6 605 Belt 1 3 4 W x 43 3 4 L 13 0164 1 606 Post 51 0219 2 607 Washer Split Lock 5 16 11 0217 6 608 Washer Split Lock 3 8 11 0129 4 609m Seal V Ring 198 ID x 25mm Width 13 0165 1 ...

Page 30: ...Predator 2400 Owner s Manual OIPB IO 2003 P2400 GRINDER 30 P a g e 0 1 1 7 2 0 1 9 Drum Assembly Standard Version Part 96 0059 Reduced Weight Version Part 96 0080 ...

Page 31: ... 3 716 Washer split lock 5 16 11 0127 55 717 11 0124 2 718 Screw hex head 5 16 18 x 3 4 grade 8 11 0193 50 719 11 0171 720 Screw hex head 1 4 20 x 1 11 0121 4 721 Steel Split Lock Washer 1 4 ZP 11 0069 4 722 11 0128 1 723 See note 5 724 See note 6 1 NOTES 1 FOR ILLUSTRATION SIMPLICITY NOT ALL PARTS ARE SHOWN OR LABELED 2 DRUM TOP AND BOTTOM PLATES ARE COMPONENTS OF DRUM ENVELOPE TO SHOW HOW PARTS ...

Page 32: ...ng track w 2 holes 51 0198 1 703 Tensioner sliding track w 3 holes 51 0197 1 704 Tensioner sliding unit 96 0052 1 705 Tensioner stationary anchor unit 53 0027 1 706 Idler Main Drive Assy 96 0019 1 707 Bearing assembly Motor base drum connection 96 0057 1 708 Main Drive Belt 2 1 2 W x 86 1 2 L x 106 Thk 13 0163 See note 4 1 709 Washer 3 8 11 0035 6 710 Steel Hex Nut GR8 1 4 20 ZP 11 0123 4 ...

Page 33: ...3 0037 1 NOTES 1 FOR ILLUSTRATION SIMPLICITY NOT ALL PARTS ARE SHOWN OR LABELED 2 DRUM TOP AND BOTTOM PLATES ARE COMPONENTS OF DRUM ENVELOPE TO SHOW HOW PARTS FIT TOGETHER NOT ALL OF DRUM ENVELOPE S PARTS ARE SHOWN DRUM ENVELOPE OPTIONS USE P N 96 0056 FOR STANDARD DRUM ASSY VERSION P N 96 0088 FOR REDUCED WEIGHT DRUM ASSY VERSION 3 USAGE OF INDICATED WASHERS FOR IDLERS INSTALLATION ARE MANDITORY ...

Page 34: ...ng track w 2 holes 51 0198 1 703 Tensioner sliding track w 3 holes 51 0197 1 704 Tensioner sliding unit 96 0052 1 705 Tensioner stationary anchor unit 53 0027 1 706 Idler Main Drive Assy 96 0019 1 707 Bearing assembly Motor base drum connection 96 0057 1 708 Main Drive Belt 2 1 2 W x 86 1 2 L x 106 Thk 13 0163 See note 4 1 709 Washer 3 8 11 0035 6 710 Steel Hex Nut GR8 1 4 20 ZP 11 0123 4 ...

Page 35: ... assembly with flanged top pulley 96 0327 1 714 Cutter head pulley assembly with insert flanged top pulley 96 0051 715 Steel Hex Head Cap Screw GR5 3 8 16x3 4 ZP 11 0130 3 716 Washer split lock 5 16 11 0127 55 717 11 0124 2 718 Screw hex head 5 16 18 x 3 4 grade 8 11 0193 50 719 11 0171 720 Screw hex head 1 4 20 x 1 11 0121 4 721 Steel Split Lock Washer 1 4 ZP 11 0069 4 722 11 0128 1 723 11 0193 7...

Page 36: ...ART QTY 801 Drum top plate See note 2 1 802 Spacer Bar 51 0022 8 803 Drum side wall 53 0031 1 804 Seal edge trim 03 0001 1 805 Drum bottom plate See note 3 1 806 Cover plate Tensioner access hole 52 0206 1 807 Socket head cap screw 10 24 x 1 2 11 0149 16 808 Socket head cap screw 1 4 20x 1 2 11 0164 10 809 Socket head cap screw 1 4 20x 3 4 11 0133 16 810 1 4 lock washer 11 0069 26 ...

Page 37: ... 51 0289 1 802 Spacer Bar 51 0022 8 803 Drum side wall 53 0031 1 804 Seal edge trim 03 0001 1 805 Drum bottom plate 51 0290 1 806 Cover plate Tensioner access hole 52 0206 1 807 Socket head cap screw 10 24 x 1 2 11 0149 16 808 Socket head cap screw 1 4 20x 1 2 11 0164 10 809 Socket head cap screw 1 4 20x 3 4 11 0133 16 810 1 4 lock washer 11 0069 26 ...

Page 38: ... 51 0203 1 802 Spacer Bar 51 0022 8 803 Drum side wall 53 0031 1 804 Seal edge trim 03 0001 1 805 Drum bottom plate 51 0204 1 806 Cover plate Tensioner access hole 52 0206 1 807 Socket head cap screw 10 24 x 1 2 11 0149 16 808 Socket head cap screw 1 4 20x 1 2 11 0164 10 809 Socket head cap screw 1 4 20x 3 4 11 0133 16 810 1 4 lock washer 11 0069 26 ...

Page 39: ...1 0140 5 907 Bearing 20ID x 52OD x 15H 13 0122 2 908 Pin dowel 3 16 dia x 5 8 long 13 0133 1 909 Shaft 0 787 dia 51 0017 1 910 Idler Sleeve roller 2 3 8 dia x 7 8 high 51 0018 1 911 Retaining Ring E style 7 8 dia shaft 13 0137 2 Notes 1 For ilustraion simplicity not all duplicate items are shown or labeled 2 Idler s end with shallow internal counter bore faces toward sliding base 3 Secure indicate...

Page 40: ... ILLUSTRATION SIMPLICITY NOT ALL PARTS ARE SHOWN OR LABELED 2 DRUM TOP PLATES OPTIONS USE PIN 51 0203 FOR DRUM ENVELOPE STANDARD VERSION P N 51 0289 FOR DRUM ENVELOPE REDUCED WEIGHT VERSION 3 DRUM BOTTOM PLATES OPTIONS USE P N 51 0204 FOR DRUM ENVELOPE STANDARD VERSION P N 51 0290 FOR REDUCED WEIGHT VERSION 4 SECURE INDICATED SCREW S WITH A MEDIUM STRENGTH THREAD LOCKING COMPOUND IE LOCTITE 242 5 ...

Page 41: ...Assembly Cast Unit 96 00282 ITEM PART DESCRIPTION QTY 1101 13 0120 Bearing 60 110 36 5 2 1102 13 0131 O ring 2 ID 2 3 8 OD 3 16 W 1 1103 13 0134 Dowel pin 1 4 dia 1 long 2 1104 51 0002 Bearing housing cutter head top 1 1105 51 0191 6 Cutter head pulley 1 1106 51 0867 Bearing housing cutter head bottom 1 ...

Page 42: ...Predator 2400 Owner s Manual OIPB IO 2003 P2400 GRINDER 42 P a g e 0 1 1 7 2 0 1 9 Cutter Head Pulley Assembly With Flanged Top Pulley Cast Unit 96 0327 ...

Page 43: ... Flange insert 1 1211 51 0191 9 Cutter head pulley base 1 1212 51 0867 Bearing housing cutter head bottom 1 1213 51 0911 Bearing housing cutter head top 1 1214 51 0982 Cutter head pulley top drive easy replace heavy duty 1 NOTES 1 DRAWING SERVES TO REPRESENT ASSEMBLY DETAILS BUT MAY NOT NECESSARILY REFLECT ACTUAL SUBCOMPONENT GROUPINGS OR ASSEMBLY SEQUENCES 2 APPLY ANTISEIZE COATING BETWEEN TOP PU...

Page 44: ...ey support 51 0039 1 1303 Bearing 25IDx62ODx17mm high 13 0121 1 1304 O ring 1 1 4IDx1 5 8ODx3 16 width 13 0132 1 1305 Bolt Hex head 13 x1 11 0147 1 1306 Pulley 3 3 8 dia 51 0214 1 1307 Screw socket head 13 x2 11 0170 1 Notes 1 For illustration simplicity not all aprts are shown 2 Indicated screw to be used for attaching pulley to motor shaft 3 Secure indicated screw s using a medium strength threa...

Page 45: ...B IO 2003 P2400 GRINDER 45 P a g e 0 1 1 7 2 0 1 9 Idler Assembly 96 0019 ITEM PART DESCRIPTION QTY 1401 13 0121 Ball bearing 2 1402 13 0135 Retaining ring E style 1 1403 51 0020 Idler pulley sleeve 1 1404 51 0021 Idler pulley shaft 1 ...

Page 46: ...Predator 2400 Owner s Manual OIPB IO 2003 P2400 GRINDER 46 P a g e 0 1 1 7 2 0 1 9 THIS PAGE IS LEFT BLANK INTENTIONALLY ...

Page 47: ... ARE SHOWN OR LABELED 2 INDICATED SCREW S IS USED FOR ATTACHING ASSEMBLY TO CUTTER HEAD SHAFT 3 INDICATED SCREW S HAS AN UNDERCUT HEAD FEATURE TO AVOID POSSIBLE FITTING INTERFERENCE PROBLEMS 4 SECURE INDICATED SCREW S USING A MEDIUM STRENGTH THREAD LOCKING COMPOUND IE LOCTITE 242 5 SECURE INDICATED SCREW S USING A HIGH STRENGTH THREAD LOCKING COMPOUND IE LOCTITE 271 ...

Page 48: ... Screw flat head hex socket 20x1 11 0120 2 1503 Screw flat head philips 5 16 18x1 2 11 0206 3 1504 Flexible coupling 13 0056 1 1505 Washer Belleville serrated 0 413 ID x0 630 11 0162 4 1506 Screw socket head 3 8 24x2 11 0147 4 1507 Cutter head floating head bottom plate 51 0240 1 1508 Cutter head triangle holder assy 96 0064 1 1509 Cutter head velcro mat 13 0168 1 ...

Page 49: ...CREWS TO CENTER ROTATOR USING A HIGH STRENGTH THREAD LOCKING COMPOUND IE LOCTITE 271 SCREW HEADS HAVE AN UNDERCUT FEATURE TO AVOID POSSIBLE PARTS FITTING INTERFERENCE PROBLEMS ITEM DESCRIPTION PART QTY 1601 Triangle holder base 51 0244 1 1602 Triangle holder center rotator 51 0110 1 1603 O ring 1 8IDx5 16ODx3 32 width 13 0142 4 1604 Triangle holder hold down 51 0246 1 1605 Screw Flat head Philips ...

Page 50: ...te 4 1 8 Circuit breaker see note 5 1 9 Cable inverter I motor connection 24 0027 1 10 Connector plug inverter I motor connection 23 0056 1 Notes 1 CONTROL BOX CONNECTING CABLE AND INVERTER BOX ARE PRE WIRED TOGETHER AS ONE UNIT 2 BOX LID HIDDEN TO SHOW INTERNAL COMPONENTS INTERNAL WIRING NOT SHOWN FOR ILLUSTRATION SIMPLICITY 3 INVERTER 10 HP 3 PHASE MOTOR PART 23 0066 7 5 HP 1 PHASE MOTOR PART 23...

Page 51: ... s Manual OIPB IO 2003 P2400 GRINDER 51 P a g e 0 1 1 7 2 0 1 9 Single Phase Wiring Schematic I A B r I I I Inverter I I I I I I I I I I I I I I I I L1 L2 T1 T2 T3 I I T I _ GD Bar Term Block to Motor Supply Plug Ammeter ...

Page 52: ...or 2400 Owner s Manual OIPB IO 2003 P2400 GRINDER 52 P a g e 0 1 1 7 2 0 1 9 Three Phase Wiring Schematic Supply I Plug Ammeter r I I Inverter I I I I I I I I L1 L2 L3 T1 T2 T3 I _ GD Bar Term Block to Motor ...

Page 53: ... 2003 P2400 GRINDER 1 P a g e 0 1 1 7 2 0 1 8 Controls Wiring Schematic 24V EMS 1 2 Forward 4 3 Black Reverse 4 3 Red I Black Ll1 Ll2 P L X1 X2 White I Black CL1 1 4 Orange ICV AAJ 3 6 Blue POT Al1 2 5 White COM R2A t R2_C 3_ j8t 2__ Com ...

Page 54: ... Remove STEP 4 Screw in the belt hold down on both sides of the motor STEP 2 Remove screw and washers on one side STEP 3 Place the new belt over the motor and one pulley loosely Finished hold downs on both sides STEP 5 Insert bar through belt and insert round end into the screw hole ...

Page 55: ...g e STEP 6 Pull back on the bar and slip belt over the shaft Belt installation complete STEP 8 Add Loc tite 242 supplied with kit to the screw threads STEP 9 Replace the screw and washer STEP 10 Remove belt guides and replace dust shroud ...

Page 56: ...ys Grey side goes toward the center STEP 2 Remove all bolts and STEP 6 Lightly tighten base bolts and slide the the hole STEP 3 Remove bottom place STEP 4 Unscrew bolts ro loosen Belt Tensioner STEP 7 Put the nut and washer on the screw and add a drop of oil to the screw STEP 8 Put on the top plate of the Belt Tension and screw in ...

Page 57: ...with flat washers Remember to put lock washers back on screws STEP 12 Tighten in all remaining screws with lock washers STEP 13 Tighten the bolt on the Belt Tensioner to tighten the inner belt STEP 14 Halfway through tightening of inner belt add second nut toscrew Tighten umilscrew is 1 16 away from inside plate ...

Page 58: ...36 P a g e STEP15 Tighten down base boles on the belt tensioner STEP16 Replace inspection cover tighten screws with lock washers and place silicone around the edge STEP17 Theinnerbelt replacement is complete Replace grinding heads ...

Page 59: ...of parts of the human body EN 418 1993 Safety of Machinery Emergency stop equipment functional aspects Principles for design EN 12100 1 2003 Safety of Machinery Basic Concepts general principles for design Part 1 Basic Terminology methodology EN 12100 2 2003 Safety of Machinery Basic Concepts general principles for design Part 2 Technical Principles EN ISO 4872 1978 Acoustics Measurement of Airbor...

Page 60: ...onstruction file is maintained at Les fiches techniques de construction sont gardées à Het technische constructie document wordt bewaard te El archivo técnico de construcción se mantiene en O arquivo técnico de construção é mantido no a L originale dossier tecnico di construzione è conservato presso The authorized representative is Le représentant autorisé est Gemachtigd vertegenwoordiger is La re...

Page 61: ...nit A Freehold New Jersey USA 07728 Tel 848 225 8100 Fax 848 225 8101 Fax 732 566 5444 Innovatech 4701 Allmond Ave Louisville Kentucky USA 40209 Tel 1 425 405 9100 Fax 1 425 405 9101 Innovatech 4701 Allmond Ave Louisville Kentucky USA 40209 Tel 425 405 9100 Toll Free 425 405 9101 Fax 425 402 8547 SPE International Honeyholes Lane Dunholme Lincoln UK LN2 3SU Tel 44 0 1673 860709 Fax 44 0 1673 86111...

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