innovair TC18C2DWB1 Installation Manual Download Page 3

Precaution on Installation 

Installation 

21 

1. Precaution on Installation

1).  Measure the necessary length of the connecting pipe, and make it by the following way.

a.

Connect the indoor unit at first, then the outdoor unit.

Bend the tubing in proper way. Do not harm them.

Specially Notice the pipe length/height/dimension of each capacity. 

Maximum pipe length 

Model 

Max. Length 

Max. Elevation 

12,000Btu/h 

15m 

8m 

18,000Btu/h ~24,000Btu/h 

30m 

10m 

30,000Btu/h ~60,000Btu/h 

30m 

20m 

Piping sizes 

Model 

Liquid(mm) 

Gas(mm) 

12,000Btu/h~18,000Btu/h 

6.4 

12.7 

24,000Btu/h 

9.5 

15.9 

36,000(48,000)(60,000)Btu/h 

9.5 

19 

CAUTIONS 

Daub the surfaces of the flare pipe and the joint nuts with frozen oil, and wrench it for 3~4 rounds 
With hands before fasten the flare nuts.   
Be sure to use two wrenches simultaneously when you connect or disconnect the pipes. 

Pipe gauge 

Tightening torque 

Flare dimension A 

Min    (mm)    Max 

Flare shape 

6.4 

15

16N.m 

(153

163 kgf.cm) 

8.3 

8.7 

9.5 

25

26N.m 

(255

265kgf.cm) 

12.0 

12.4 

12.7 

35

36N.m 

(357

367kgf.cm) 

15.4 

15.8 

15.9 

45

47N.m 

(459

480 kgf.cm) 

18.6 

19.1 

19.1 

65

67N.m 

(663

684kgf.cm) 

22.9 

23.3 

b.

The stop value of the outdoor unit should be closed absolutely (as original state). Every time you connect it, first loosen the nuts at the part
of  stop  value,  then connect the  flare  pipe  immediately  (in  5 minutes). If  the  nuts  have  been  loosened  for  a  long  time,  dusts  and  other
impurities  may  enter  the  pipe  system  and  may  cause  malfunction  later.  So  please  expel  the  air  out  of  the  pipe  with  refrigerant  before
connection.

c.

Expel the air after connecting the refrigerant pipe with the indoor unit and the outdoor unit. Then fasten the nuts at the repair-points.

2)

Locate The Pipe

a.

Drill a hole in the wall (suitable just for the size of the wall conduit), then set on the fittings such as the wall conduit and its cover.

b.

Bind  the  connecting  pipe  and  the  cables  together  tightly  with  binding  tapes.  Do  not  let  air  in,  which  will  cause  water  leakage  by
condensation.

c.

Pass the bound connecting pipe through the wall conduit from outside. Be careful of the pipe allocation to do no damage to the tubing.

3)

Connect the pipes.

4)

Then, open the stem of stop values of the outdoor unit to make the refrigerant pipe connecting the indoor unit with the outdoor unit in 
fluent flow.

5)

Be sure of no leakage by checking it with leak detector or soap water.

6)

Cover the joint of the connecting pipe to the indoor unit with the soundproof / insulating sheath (fittings), and bind it well with the tapes to 
prevent leakage.

Summary of Contents for TC18C2DWB1

Page 1: ...FAN COIL INSTALLATION MANUAL TC18C2DWB1 TC24C2DWB1 TC37C2DWB1 TC48C2DWB1 TC60C2DWB1 2015 Innovair Corporation All Rights Reserved www innovair com ...

Page 2: ...tion 20 Installation Installation 1 Precaution on Installation 21 2 Vacuum Dry and Leakage Checking 22 3 Additional Refrigerant Charge 24 4 Water Drainage 25 5 Insulation Work 28 6 Wiring 29 7 Test Operation 30 ...

Page 3: ... absolutely as original state Every time you connect it first loosen the nuts at the part of stop value then connect the flare pipe immediately in 5 minutes If the nuts have been loosened for a long time dusts and other impurities may enter the pipe system and may cause malfunction later So please expel the air out of the pipe with refrigerant before connection c Expel the air after connecting the...

Page 4: ...o different construction environment common vacuum dry special vacuum dry Common vacuum dry procedure Vacuum dry for the first time connect the all purpose detector to the inlet of liquid pipe and gas pipe and run the vacuum pump more than two hours the vacuum pump should be below 755mmHg If the pump can t achieve below 755mmHg after pumping 2 hours moisture or leakage point will still exist in th...

Page 5: ...e second time Fill nitrogen to 0 5Kgf cm2 Because nitrogen is for drying gas it has vacuum drying effect during vacuum destroy But if the moisture is too much this method can t dry thoroughly So please pay more attention to prevent water entering and forming condensation water Vacuum dry for the second time 1h pumping Determinant Pass if achieving below 755mmHg If 755mmHg can t be achieved in 2h r...

Page 6: ...s charged e Refrigerant containers shall be opened slowly f Always use protective gloves and protect your eyes when charging refrigerant The outdoor unit is factory charged with refrigerant Calculate the added refrigerant according to the diameter and the length of the liquid side pipe of the outdoor unit indoor unit For 12kBtu h outdoor unit throttle R g D mm L m 6 4 Less than 5m One way Added Re...

Page 7: ...to prevent atomization Drainpipe should be installed before installing indoor unit After powering on there is some water in water receiver plate Please check if the drain pump can operate correctly All connection should be firm Wipe color on PVC pipe to note connection Climbing horizontal and bending conditions are prohibited The dimension of drainpipe can t less than the connecting dimension of i...

Page 8: ...I D mm Thick Hard PVC 14 25 3 0 Hard PVC 14 88 30 3 5 Hard PVC 88 334 40 4 0 Hard PVC 175 334 50 4 5 Hard PVC 334 80 6 0 4 5 Drainage test 1 Drainage without drain pump After finishing drainpipe installation pour some water into the water receiver plate to check if the water flows smoothly 2 Drainage with drain pump Poke the Water Level Switch remove the cover use water pipe to pour 2000ml water i...

Page 9: ...lamp flashes even overflow from the water receipt plate Keep on pouring water until it gives an alarm signal for high water level check if the pump drains water at once If the water level can t fall below the alarmed water level after 3 minutes the air conditioner will stop Turn off the power and drain the remained water and then turn on the air conditioner Note the drain stuff in the main water r...

Page 10: ... above 100 2 Thickness choice for insulation material Insulation material thickness is as follows Pipe diameter mm Adiabatic material thickness 6 4 25 4 10mm Refrigerant pipe 28 6 38 1 15mm Drainage pipe Inner diameter 20 32 6mm 5 2 Refrigerant pipe insulation 1 Work Procedure Before laying the pipes the non jointing parts and non connection parts should be heat insulated When the gas proof test i...

Page 11: ...e s Make sure there s no clearance in the joining part of the accessorial insulation material and local preparative insulation material 5 3 Drainage pipe insulation 1 The connection part should be insulated or else water will be condensing at the non insulation part 5 4 Note 1 The jointing area expanding area and the flange area should be heat insulated after passing the pressure test 2 The gas an...

Page 12: ...ditioner is pre heated by turning on the power 3 According to the user s requirement install the remote controller when the remote controller s signal can reach the indoor unit smoothly 4 Test operation Set the air conditioner under the mode of COOLING with the remote controller and check the following points Indoor unit Whether the switch on the remote controller works well Whether the buttons on...

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