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CAUTION

Vacuum

 

pumping

-Do use Nitrogen.

Air tight  procedure

Completion

of

Ref

.

Piping

Repairing

of

Leakage

Part

Check

of

Pressure

Decrease

Applying
Nitrogen

Gas

Pass

Procedure

Connect the gauge manifold using charging hoses with a nitrogen
cylinder to the check joints of the liquid line and the gas line stop valves

.

Perform the air

-

tight test

.

Don

'

t

 

open

 

the gas line stop valves

.

Apply nitrogen gas pressure of 

psi (

MPa

.

550

3.8

)

Check

 

for

 

any

 

gas

 

leakage

 

at

 

the

 

flare

 

nut connections

or brazed parts

by gas leak detector or foaming agent

.

Gas pressure doesn’t decrease is OK.
After

 

the

 

air

 

tight

 

test

release

 

nitrogen gas.

6. Vacuum

 

pumping

 

and

 

charge

 

refrigerant

Vacuum 
pump

-0.101MPa

(-760 mmHg)

manifold gauge

Charge hose
(for R410A)

 Piping insulation procedure

 Connect pipes using different-diameter joint 

Insulation

(

)

field-supplied

(

6

)

After finishing connecting the refrigerant pipes, keep it warm with

the insulation material like figure right.

·

For outdoor unit side, surely insulate every piping including valves.

·

Cover piping joints with pipe cover.

·

Using piping tape, apply taping starting from the entry of

outdoor unit. Fix the end of piping tape with adhesive tape.

-

Fix the end of piping tape with adhesive tape.

-

When piping has to be arranged through above ceiling, closet or area

where temperature and humidity are high, wind additional commercially
sold insulation for prevention of condensation.

Clamp(field-supplied)

Insulation (field-supplied)

Refrigerant pipe

(field-supplied)

(1) Remove the service port cap of  the stop valve on the gas pipe

side of the outdoor unit.

(2) Connect the manifold gauge and vacuum pump to the service port

of the stop valve on the gas pipe side of the outdoor unit.

(3) Run the vacuum pump. (Work for more than 15 minutes.)
(4) Check the vacuum with the gauge manifold valve, then close the

gauge manifold valve and stop the vacuum pump.

(5) Leave it as is for one or two minutes. Make sure the pointer of the

manifold gauge remains in the same position. Confirm that the
pressure gauge shows -14.7 psi(-0.101MPa or -760mHg).

(6)Remove the manifold gauge quickly from the service port of the

stop valve.

(7) After refrigerant pipes are connected and evacuated, fully open

      all stop valves on both sides of gas pipe and liquid pipe.

(8) Open adjusted valve to add refrigerant 

(

must be  refrigerant

 

is

 

liquid

).

(9) Tighten the cap to the service port .
(10) Retighten the cap.
(11) Leak test foam with halogen leak detector to check the flare nut

and brazing Carolina Department leaks. Use foam that not
generate ammonia (NH3) in the reaction.

 9

5.

Air

 

tight test

If the diameter of connection pipe does not match the port size of outdoor unit, select proper different-
diameter joints in the accessory according to the following table. 

Name

Qty

Purpose

1

Change pipe diameter from 

1/4(6.35) to 3/8(9.52)

1

Change pipe diameter from 

3/8(9.52) to 5/8(15.88)

1

Change pipe diameter from 

3/8(9.52) to 1/2(12.7) mm

Outdoor unit

 Different-diameter joint

 indoor unit

Installation instructions

Summary of Contents for 18K

Page 1: ...urchasing this Air Conditioner Please read this use and installation instructions carefully before installing and using this appliance and keep this manual for future reference Hyper Heat Condenser User and Installation Manual ...

Page 2: ...Operation 75 24 13 25 42K Cooling Operation 14 10 Heating Operation 75 24 4 20 Contents Safety instructions 1 Refrigerant flow diagram 3 Installation instruction 5 Installation diagram 5 Transportation and handling before installation 6 Installation locations selection 6 Drainage elbow and drain hose installation 6 Outdoor unit installation 7 Refrigerant piping 7 Wiring 10 Trial run 14 Original in...

Page 3: ...pply Be sure to read these SAFETY PRECAUTIONS carefully before installation Be sure to comply with SAFETY PRECAUTIONS of installation manual because it contains important safety issues Definitions for identifying hazard levels are provide below with their respective safety symbols WARNING Hazards or unsafe practices which COULD result in severe personal injury or death CAUTION Hazards or unsafe pr...

Page 4: ...ans must be incorporated in the fixed wiring in accordance with the wiring rules If the supply cord is damaged it must be replaced by the manufacturer its service agent or similarly qualified persons in order to avoid a hazard The appliance shall be installed in accordance with national wiring regulations Servicing shall only be performed as recommended by the equipment manufacturer The method of ...

Page 5: ...w diagram 3 UNIT A UNIT B UNIT A UNIT B COMPRESSOR INDOOR UNIT OUTDOOR UNIT Cooling cycle Heating cycle 18K UNIT A UNIT B UNIT C UNIT A UNIT B UNIT C COMPRESSOR INDOOR UNIT OUTDOOR UNIT Cooling cycle Heating cycle 24K ...

Page 6: ...ng cycle Heating cycle COMPRESSOR INDOOR UNIT OUTDOOR UNIT VAPOR LIQUID SEPARATOR 36K Cooling cycle Heating cycle COMPRESSOR INDOOR UNIT OUTDOOR UNIT VAPOR LIQUID SEPARATOR 42K EEV E EEV D EEV C EEV B EEV D EEV C EEV B EEV A EEV A 4 ...

Page 7: ... performed in accordance with the national wiring standards by authorized personnel only outdoor unit 5 Air intake distance from the wall should be over 4in 100mm Air intake distance from the wall over 14in 350mm air outlet distance from the wall should be over 20in 500mm should be over 4in 100mm Distance from the obstacle should be over 12in 300mm Installation instructions ...

Page 8: ...e to occur Where there is much machine oil Salty places such as seaside Where sulfide gas is generated such as a hot spring Where there is high frequency or wireless equipment NOTE When operating the air conditioner in low outside temperature be sure to follow the instruction describe below Never install the outdoor unit in a place where its air inlet outlet side may be exposed directly to wind To...

Page 9: ...humid clean copper pipe Before installing the pipe use nitrogen or dry air to blow away the dust and impurity on the tube Additional refrigerant charge The unit has been filled with refrigerant but if L total pipe length exceeds standard length additional refrigerant R410A change is required For 18K Additional refrigerant charge L 50ft 15m 0 807oz 5ft 15g m For 24K Additional refrigerant charge L ...

Page 10: ...s below Thickness inch mm inch mm Diameter inch mm inch mm When installing pipe through the wall secure a cap at the end of the pipe Correct Correct Incorrect Incorrect Correct Incorrect Hole Hole Attach a cap or vinyl tape Attach a cap or vinyl tape Attach a cap or vinyl bag with rubber band Do not place the pipe directly on the ground Rain water can enter Diameter Tilted Uneven Burred No good Go...

Page 11: ... of condensation Clamp field supplied Insulation field supplied Refrigerant pipe field supplied 1 Remove the service port cap of the stop valve on the gas pipe side of the outdoor unit 2 Connect the manifold gauge and vacuum pump to the service port of the stop valve on the gas pipe side of the outdoor unit 3 Run the vacuum pump Work for more than 15 minutes 4 Check the vacuum with the gauge manif...

Page 12: ...rant Please according Piping Requirement to calculate additional charge After vacuum pump procedure has been finished first exhaust air from charge hose then open valves charge refrigerant as liquid type through Liquid stop valve At the end please close valves and record the refrigerant charging quantity Wiring 10 危 险 CAUTION Installation instructions 1 For 18K 36K models each pipelines needs to b...

Page 13: ...amaged 3 Check to ensure that the capacity of power supply is enough If not the compressor will be not able to operate cause of voltage drop abnormally at starting 4 Check to ensure that the earth wire is connected 5 Install a main switch multi pole main switch with a space of 1 8 in 3 5mm or more single phase main switch with a space of 1 8 in 3 0mm or more between each phase Please use the speci...

Page 14: ...le and the connection cable with the cable clamp 5 Be sure to seal the holes when applying the putty Place the cables side to side Do not overlap the cables 6 Put the service cover and valve cover back after completion of the work Valve cover Valve cover Lock nut Lock nut Conduit plate Conduit plate Conduit connector Conduit connector Power supply Connection cable C Connection cable B Connection c...

Page 15: ...round crimp style terminal for connection to the power supply terminal block Place the round crimp style terminals on the wires up to the covered part and secure in place 2 When connecting the terminal block using a single core wire be sure to perform curing Attentions when Connect the power supply wiring Terminal Stranded wire Single core wire covered part Round crimp style terminal Electrical Da...

Page 16: ...r more than 6 hours ahead of power on preheating otherwise it might damage the compressor Turn off the power after trial run is finished Installation of the appliance is generally finished after the above operations are done If you still have any trouble please contact local technical service center of our company for further information CAUTION Trial Run ...

Page 17: ......

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