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ICN-B100

PA D P R I N T E R M A N U A L

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Summary of Contents for ICN-B100

Page 1: ...ICN B100 PA D P R I N T E R M A N U A L...

Page 2: ...5 Ink 6 Pad printing machine 6 Chapter 2 A Quick Review on Your Pad Printer Features 7 Specifications 7 Illustration of main components left view 8 Illustration of main components right view 9 Illust...

Page 3: ...g 20 Set to print or to ink the plate only 20 Set delay time 21 Manually operating the pad 21 Use of counter 21 Use of foot switch 21 Use of emergency switch 21 Use of side protection cover 22 Speed u...

Page 4: ...hones cameras radio TV case Leisure items CD PRINCIPLES OF PAD PRINTING The basic process is very simple The design to be printed is etched into a flat block the printing plate This etching is filled...

Page 5: ...ron is 0 001 of a mm about half of that ink film is picked up Of this wet ink film 60 is solvent which evaporates leaving only 5 microns of dried ink deposit It is easy to see how susceptible such a t...

Page 6: ...uire the use of an aggressive etching medium but the fact that they are pre coated with the photosensitive emulsion makes processing a more practical proposition for you In terms of quality of print t...

Page 7: ...n the rule is the harder the pad is the better the ink transfer The ideal printing surface of the pad is very smooth but slightly matt If pads when new are very shiny it is necessary to dull the surfa...

Page 8: ...nsure the safety of user When the protection cover is opened or unlocked the machine will stop running Foot switch is guarded to ensure no unintended stepping Emergency switch is installed Lamps are i...

Page 9: ...INKCUPS PAD PRINTERS ICN B100 All rights reserved by Inkcups Now Corporation Page 8 V 91719 ILLUSTRATION OF MAIN COMPONENTS LEFT VIEW...

Page 10: ...INKCUPS PAD PRINTERS ICN B100 All rights reserved by Inkcups Now Corporation Page 9 V 91719 ILLUSTRATION OF MAIN COMPONENTS RIGHT VIEW...

Page 11: ...INKCUPS PAD PRINTERS ICN B100 All rights reserved by Inkcups Now Corporation Page 10 V 91719 ILLUSTRATION OF INK CUP SYSTEM...

Page 12: ...INKCUPS PAD PRINTERS ICN B100 All rights reserved by Inkcups Now Corporation Page 11 V 91719 WIRING DIAGRAM FOR MAIN CIRCUIT BOARD...

Page 13: ...INKCUPS PAD PRINTERS ICN B100 All rights reserved by Inkcups Now Corporation Page 12 V 91719 WIRING DIAGRAM FOR LIGHTING LAMPS...

Page 14: ...mply put the machine on a table 2 Connect the machine with air compressor at least 1hp for this machine and then input compressed air by simultaneously pressing and switching the air inlet clockwise 3...

Page 15: ...cate the ink cup on the rear part of the plate Then loosen the black locking handle and insert the connecting rod into the ink cup For x axis positioning of the ink cup loosen the red locking handle a...

Page 16: ...e If the ink cup is installed outside of the steel plate ink will be leaked out The following diagrams are indicating the correct position of ink cup and plate CORRECT Fig 1 INCORRECT Fig 2 To positio...

Page 17: ...in the front Then hold up the etched plate through a crack at back of the base plate and then take out the etched plate with ink cup 3 In any case if you want to take out the thick base plate loosen t...

Page 18: ...sitioning block for x axis setting Make sure that the printing pad is on the center top of the etched diagram To set the pad downward stroke loosen the respective pad downward stroke adjusters located...

Page 19: ...Y axis Loosen the cap screw at right side and then use the locking handle under the table to set your desired height of worktable Z axis Angle The 2 black adjusting screws in front of the worktable ar...

Page 20: ...see that the READY signal light will be always ON during the work If you want to change the current printing program or any other settings when the machine is running please stop the machine first by...

Page 21: ...CYCLE PRINTING During single cycle printing you can select the pad stopping at inside or outside To do this press OFF the pad first until you see the PAD ON OFF signal light is off Then press the FUNC...

Page 22: ...can stop the machine immediately by pressing this switch Release this before you start the machine again USE OF SIDE PROTECTION COVER Pa Pa P Pa Pa P P P P P Pa Pa Pa Pa Pa Pa Pa a Pa P P Pa P P P P P...

Page 23: ...t the machine make sure that the 2 covers are locked in place SPEED UP THE PADS MOVEMENT If you want to speed up the pads movement you can adjust the air control valves on the speed control unit locat...

Page 24: ...the machine before you turn it on Check under the manual mode to see if all the parts functioning well and if there is any abnormal noise from the machine When water is accumulated in the filter you s...

Page 25: ...ce is roughened Use a more pointed pad Printing pad is worn out Use a new pad Pad stroke is adjusted too fast Adjust the pad stroke to a slower speed Printing pad releases the ink film badly Ink is dr...

Page 26: ...transformer power switch is short circuited If not change the fuse Change the power switch The machine does not work after pressing START STOP key on the front panel Malfunction of circuit board Air...

Page 27: ...conveyor is adjusted Something wrong with the cylinder inside the conveyor There may be stuffs inside the conveyor Adjust the conveyor locking screws on left right side of conveyor Change the cylinder...

Page 28: ...rporation Page 27 V 91719 Exploded View Diagrams Spare Parts Chapter 7 5 13 22 10 4 31 1078 23 21 1074 11 28 27 1080 29 1081 30 24 10 1077 2 20 1075 1079 19 6 18 26 1069 25 WEIGHT EV0001 B100 INKCUPS...

Page 29: ...1066 1065 9 1082 11 1068 1083 4 10 12 1067 WEIGHT EV0002 B100 INKCUPS NOW INK PLATE MOUNT ASSEMBLY SHEET 1 OF 1 REV A DWG NO SIZE SCALE 1 3...

Page 30: ...1043 1048 1040 1046 1039 1044 PAD MOUNT ASSEMBLY EV0003 B100 SHEET 1 OF 1 SCALE 2 3 WEIGHT REV DWG NO A SIZE TITLE INKCUPS NOW 5 4 3 2 1...

Page 31: ...1043 1045 3 1084 5 1041 1042 WEIGHT EV0004 B100 INKCUPS NOW CUP DRIVE ASSEMBLY SHEET 1 OF 1 REV A DWG NO SIZE SCALE 1 1...

Page 32: ...7 4 31 23 1038 20 21 2 25 1052 1055 3 1037 13 22 29 1086 1057 19 18 1053 1011 28 1021 5 1018 1054 26 1 19 1021 35 CARRIAGE ASSEMBLY EV0005 B100 SHEET 1 OF 1 SCALE 1 4 WEIGHT REV DWG NO A SIZE TITLE IN...

Page 33: ...1087 12 1064 15 16 11 1058 1062 6 1047 1063 1027 1064 14 13 10 9 WEIGHT EV0006 B100 INKCUPS NOW RIGHT WING ASSEMBLY SHEET 1 OF 1 REV A DWG NO SIZE SCALE 2 7...

Page 34: ...13 10 7 9 11 1089 12 8 1059 WEIGHT EV0007 B100 INKCUPS NOW LEFT WING ASSEMLBY SHEET 1 OF 1 REV A DWG NO SIZE SCALE 1 3...

Page 35: ...3 2 8 9 10 1017 RU 1016 1020 6 WEIGHT EV0008 B100 INKCUPS NOW AIR INTAKE ASSEMBLY SHEET 1 OF 1 REV A DWG NO SIZE SCALE 2 3...

Page 36: ...2 5 9 8 12 1090 11 1091 10 10 2 PER MACHINE PAD HEIGHT ADJ ASSEMBLY EV0009 B100 SHEET 1 OF 1 SCALE 2 3 WEIGHT REV DWG NO A SIZE TITLE INKCUPS NOW 5 4 3 2 1...

Page 37: ...3 1033 4 5 10 2 PER MACHINE WEIGHT EV0010 B100 INKCUPS NOW SAFETY GUARD DOOR BRACKET SHEET 1 OF 1 REV A DWG NO SIZE SCALE 1 1...

Page 38: ...9 1024 5 7 4 1094 1029 6 8 CONTROL PANEL ASSEMBLY EV0011 B100 SHEET 1 OF 1 SCALE 2 5 WEIGHT REV DWG NO A SIZE TITLE INKCUPS NOW 5 4 3 2 1...

Page 39: ...8 1025 12 2 1 1034 10 1031 1035 11 9 POWER PANEL ASSEMBLY EV0012 B100 SHEET 1 OF 1 SCALE 1 3 WEIGHT REV DWG NO A SIZE TITLE INKCUPS NOW 5 4 3 2 1...

Page 40: ...1013 1023 1012 1021 1 1015 1014 9 1019 AIR CONTROL PANEL ASSEMBLY EV0013 B100 SHEET 1 OF 1 SCALE 1 2 WEIGHT REV DWG NO A SIZE TITLE INKCUPS NOW 5 4 3 2 1...

Page 41: ...3 21 10 16 17 14 13 20 15 1 2 1036 4 22 MAIN MACHINE ASSEMBLY EV0014 B100 SHEET 1 OF 2 SCALE 1 6 WEIGHT REV DWG NO A SIZE TITLE INKCUPS NOW 5 4 3 2 1...

Page 42: ...0 1 0 1 66 0 9 6 7 2 6 7 5 9 12 6 7 7 1 836 12...

Page 43: ...14 13 4 1073 16 6 15 1 9 7 12 10 2 11 5 10 3 WEIGHT EV0015 B100 INKCUPS NOW FOOT PEDAL ASSEMBLY SHEET 1 OF 1 REV A DWG NO SIZE SCALE 1 3...

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Page 46: ...6 1 OO ULJKWV UHVHUYHG E QNFXSV 1RZ RUSRUDWLRQ 9 3DJH QN XS ULYH 3LQ 6WRSSHU 6DIHW XDUG 6KHOI UDFNHW ULJKW ZLQJ 6DIHW XDUG 6KHOI UDFNHW OHIW ZLQJ 3DG HLJKW GMXVWPHQW 0RXQW 3ODWH 3DG HLJKW GMXVWPHQW QR...

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