Ingersoll-Rand Zimmerman 700J Parts, Operation And Maintenance Manual Download Page 1 | Manualshive

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Form MHD56209

PARTS, OPERATION AND MAINTENANCE MANUAL

for

JIB CRANE

MODELS

700J

800J

900J

(Dwg. MHP2035)

READ THIS MANUAL BEFORE USING THESE PRODUCTS. This manual
contains important safety, installation, and maintenance information. Make
this manual available to all persons responsible for the installation,
operation and maintenance of these products.

This equipment is intended for industrial use only and should not be used for lifting,
supporting, or transporting people or lifting or supporting loads over people.

Always operate, inspect and maintain this unit in accordance with applicable safety
codes and regulations.

Form MHD56209
Edition 2
April 2002
54031091

©

2002 Ingersoll-Rand Company

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Summary of Contents for Zimmerman 700J

Page 1: ... available to all persons responsible for the installation operation and maintenance of these products This equipment is intended for industrial use only and should not be used for lifting supporting or transporting people or lifting or supporting loads over people Always operate inspect and maintain this unit in accordance with applicable safety codes and regulations Form MHD56209 Edition 2 April...

Page 2: ... 700J Jib Crane Wall Mount Assembly Parts Drawing 22 700J Jib Crane Wall Mount Assembly Parts List 23 700J Jib Crane 220 Column Mount Assembly Parts Drawing 24 700J Jib Crane 220 Column Mount Assembly Parts List 25 800J Jib Crane 360 Column Mount Assembly Parts Drawing 26 800J Jib Crane 360 Column Mount Assembly Parts List 27 900J Jib Crane 360 Column Mount Assembly Parts Drawing 28 900J Jib Crane...

Page 3: ...rk near suspended loads or assist in hooking on or arranging a load should be instructed to keep out from under the load From a safety standpoint one factor is paramount conduct all operations in such a manner that if there were an equipment failure no personnel would be injured This means keep out from under a raised load and keep out of the line of force of any load The Occupational Safety and H...

Page 4: ...hift check unit for wear and damage Never use a unit that inspection indicates is worn or damaged 5 Never lift a load greater than rated capacity of unit Refer to capacity labels attached to the unit 6 Only operate the unit when the lifting device is centered over the load Do not side pull or yard 7 Pay attention to the load at all times when operating the unit 8 Make sure everyone is clear of the...

Page 5: ...3 6 1065 484 1 7065JA2F20144 20 6 1 650 294 8 1080 491 ZRA1 Boom Type 220 Rotation light Part No Boom Capacity OAH U Weight ft m lbs kg in mm lbs kg 7090JA1F04144 4 1 22 900 409 38 965 375 170 5 7061JA1F06144 6 1 83 610 277 384 174 1 7046JA1F08144 8 2 44 460 208 7 391 177 7 7037JA1F10144 10 3 05 370 167 8 399 181 4 7030JA1F12144 12 3 66 300 136 4 407 185 7026JA1F14144 14 4 27 260 118 414 188 2 702...

Page 6: ...09 44 1118 145 65 9 7200JS2W06 6 1 83 163 74 1 7200JS2W08 8 2 44 181 82 3 7190JS2W10 10 3 05 1900 868 6 199 90 5 7160JS2W12 12 3 66 1600 727 3 217 98 6 7100JS2W14 14 4 27 1000 454 5 235 106 8 7080JS2W16 16 4 88 800 363 6 56 1423 266 120 9 7060JS2W18 18 5 49 600 272 7 310 140 9 7045JS2W20 20 6 1 450 204 5 354 160 9 ZRA2 Boom Type Wall Mount heavy Part No Boom Capacity OAH Weight ft m lbs kg in mm l...

Page 7: ...1 9 38 965 415 188 6 8055JA1F06144 6 1 83 550 250 423 192 3 8041JA1F08144 8 2 44 410 186 431 195 9 8033JA1F10144 10 3 05 330 149 7 439 199 5 8027JA1F12144 12 3 66 270 122 5 447 203 2 8023JA1F14144 14 4 27 230 104 3 455 206 8 8020JA1F16144 16 4 88 200 90 9 463 210 5 8018JA1F18144 18 5 49 180 81 6 471 214 1 8016JA1F20144 20 6 1 160 72 6 479 217 7 ZRA2 Boom Type 360 Rotation Part No Boom Capacity OAH...

Page 8: ...g Refer to charts in SPECIFICATIONS section on page 5 for available capacities Jib Rail Type A1 ZRA1 A2 ZRA2 A2T ZRA2T S2 ZRS2 S3 ZRS3 or ZRS3T Mount Type F Floor W Wall Boom Length 04 4 ft 1 22 m 06 6 ft 1 83 m 08 8 ft 2 44 m 10 10 ft 3 05 m 12 12 ft 3 66 m 14 14 ft 4 27 m 16 16 ft 4 88 m 18 18 ft 5 49 m 20 20 ft 6 10 m Underclearance 144 144 in 3657 6 mm Column Mount Only ...

Page 9: ... floor and marking off the boom tip radius This mock up allows you to walk off the proposed load path and direction of travel Tool Requirements Typical Installation Socket set 1 2 in drive Ladders man lifts Leveling tools Lifting device to lift column and boom Mallet hammer Chalk line Tape measure Torque wrench up to 108 ft lbs 147 Nm Steel shims Anchor bolts 3 4 in dia max Non shrinking grout Ens...

Page 10: ... manufacturers recommended torque while making sure lower hex nuts remain fixed 7 Pack remaining void below base plate with non shrinking grout until grout is flush with all sides of base plate Dwg MHP1609 Shim Leveling Method 1 Set column on anchor bolts and thread 8 hex nuts and washers down hand tight 2 Place a level on the face of the column and plumb vertical by loosening anchor bolt nuts as ...

Page 11: ...on column with angle brackets 102 Loosely clamp plate and angle brackets to column with threaded rod 103 nuts 105 and washers 104 2 Position adjustable stop plate just above the top of the boom Swing boom through its full rotational travel to ensure there is no contact 3 Install bumpers 110 with capscrews 111 nuts 112 and washers 113 to bumper brackets 106 4 Install assembled bumper brackets to pl...

Page 12: ...bar 690 kPa 100 psi at the handling device is normally required to provide rated capacity Do not exceed 6 9 bar 690kPa 100 psi Do not use an air line lubricator of any kind Oil may damage internal components Check handling device manufacturer s specifications for correct air supply requirements 1 Install handling device on Jib Crane 2 Install air system as described in MAINTENANCE section on page ...

Page 13: ...ed path of movement of the load Do not walk in the path of a moving load or walk backwards when moving a load Refer to the handling device Parts Operation and Maintenance manual for specific instructions on raising and lowering the load Always look in the direction you are moving Yarding Do not operate the unit if load is not centered under the lifting device Yarding can result in uncontrolled loa...

Page 14: ...air 2 THREADED CONNECTIONS Check all threaded connections for tightness Tighten if loose or replace if damaged 3 MOUNTING If any loose or missing hardware is detected tighten or replace 4 AIR SYSTEM Visually inspect all connections fittings hoses and components for indication of air leaks Repair any leaks or damage tighten any loose connections 5 ELECTRICAL SYSTEM Visually inspect all connections ...

Page 15: ..._ Heavy _______ Severe _______ 4 Other _____________________________________________________ Refer to the Parts Operation and Maintenance Manual INSPECTION section on page 14 for general inspection criteria Also refer to appropriate National Standards and codes of practice If in doubt about an existing condition contact the nearest Ingersoll Rand Distributor or the factory for technical assistance...

Page 16: ...manufacturers Manual for specific lifting device problems Symptom Possible Cause Remedy Jib Crane movement is stiff Swivel assembly bearings require lubrication Check locknut adjustment and lubricate bearings Clevis bushings are worn or require lubrication Inspect bushings and replace if worn Change in rolling effort or erratic operation Dirt or obstruction in rail Clean all parts and inspect for ...

Page 17: ...levis and slide suspension brackets 24 from boom 41 800J Jib Crane Refer to Dwg MHP1994 on page 26 1 Turn off all power to lifting device and disconnect power source 2 Remove lifting device from Jib Crane trolley 3 Remove capscrews 31 nuts 32 and end cap 30 from boom 41 tip 4 Remove cotter pin 20 then loosen nuts 21 on tie rod 39 5 Support the weight of the boom 41 and remove shoulder screw 11 and...

Page 18: ...th the cost of redoing the job 3 When fastening components always use Loctite 243 on capscrew threads Assembly 700J Jib Crane Refer to Dwg MHP1993 on page 22 and Dwg MHP1996 on page 24 1 On ZRA1 and ZRA2 booms loosely assemble nuts 27 suspension clevis 25 and suspension brackets 24 Slide assembly into boom 2 Install capscrews 26 and nuts 28 to position suspension bracket in boom 3 Press bushings 4...

Page 19: ... not swivel Air System Installation Refer to Dwg MHP2051 on page 32 1 Assemble swivel compression fittings 148 to pre coiled tubing 149 2 Install hose fittings 151 to each end of the rubber hose 152 3 Install adapter fitting 153 to one end of the rubber hose 152 4 Connect adapter 150 to one end of the pre coiled tube 149 5 Align bracket 83 with each end of the jib boom 6 Determine which side of th...

Page 20: ...test handling device Testing Prior to initial use all new altered or repaired Jib Cranes shall be tested to ensure proper operation 1 Check Jib Crane movement through full operational range Ensure movement is smooth and without binding Ensure there are no obstructions through the operation range 2 Install lifting device to be used Check position and power connections 3 Check operation of lifting d...

Page 21: ...MHD56209 Edition 2 21 NOTES ...

Page 22: ...D56209 Edition 2 700J JIB CRANE WALL MOUNT ASSEMBLY PARTS DRAWING Dwg MHP1993 ZRA1 ZRA2 ZRS2 ZRS3 13 14 15 16 17 2 3 4 5 6 10 38 21 22 20 19 39 40 34 34 36 35 37 11 27 10 25 26 31 24 30 42 41 28 32 43 9 7 8 ...

Page 23: ...r Assembly Req d on booms over 15 ft 4 57 m 1 41848 19 Rod Coupler 1 41705 20 Cotter Pin 2 99007 21 Nut 4 75517 22 Lockwasher 2 74523 23 Tie Rod Attachment Assembly 1 42465 42466 24 Suspension Bracket 2 30326 30109 25 Clevis 1 42034 26 Bolt 2 70968 71481 27 Flanged Lock Nut 2 75589 28 Lock Nut 2 75582 75583 29 End Stop Kit 1 30275 30183 30804 30808 30 End Stop 1 30274 30182 30803 30807 31 Bolt 2 7...

Page 24: ... MHD56209 Edition 2 700J JIB CRANE 220 COLUMN MOUNT ASSEMBLY PARTS DRAWING Dwg MHP1996 42 35 26 32 ZRA2 ZRA1 ZRS2 28 30 24 31 25 34 34 11 27 10 40 36 37 39 19 20 22 21 38 10 9 6 2 3 4 5 41 7 8 12 ZRS3 43 ...

Page 25: ... Cotter Pin 2 99007 21 Nut 4 75517 22 Lockwasher 2 74523 23 Tie Rod Attachment Assembly 1 42465 42466 24 Suspension Bracket 2 30326 30109 25 Clevis 1 42034 26 Bolt 2 70968 71481 27 Flanged Lock Nut 2 75589 28 Lock Nut 2 75582 75583 29 End Stop Kit 1 30275 30183 30804 30808 30 End Stop 1 30274 30182 30803 30807 31 Bolt 2 71479 71472 71481 32 Lock Nut 2 75583 33 Redundant End Stop Kit 2 30277 30185 ...

Page 26: ...D56209 Edition 2 800J JIB CRANE 360 COLUMN MOUNT ASSEMBLY PARTS DRAWING Dwg MHP1994 9 34 37 19 20 22 21 39 38 10 14 15 11 13 16 17 7 8 2 7 35 42 41 28 32 25 11 27 36 12 51 50 52 30 24 31 26 ZRS2 ZRA1 ZRA2 43 ...

Page 27: ...75517 22 Lockwasher 2 74523 23 Tie Rod Attachment Assembly 1 42465 40694 24 Suspension Bracket 2 30326 30109 25 Clevis 1 42034 26 Bolt 2 70968 71481 27 Flanged Lock Nut 2 75589 28 Lock Nut 2 75582 75583 29 End Stop Kit 1 30275 30183 30804 30 End Stop 1 30274 30182 30803 31 Bolt 2 71479 71472 71481 32 Lock Nut 2 75583 33 Redundant End Stop Kit 2 30277 30185 30806 34 Redundant End Stop 1 30276 30184...

Page 28: ...28 MHD56209 Edition 2 900J JIB CRANE 360 COLUMN MOUNT ASSEMBLY PARTS DRAWING Dwg MHP1995 32 51 50 36 31 34 30 42 41 35 36 53 14 15 34 9 7 8 9 7 8 ZRA2 ZRA2T ZRS3T 16 17 13 52 12 43 ...

Page 29: ... 1 13503 16 Capscrew 2 70407 17 Air Inlet 1 40793 29 End Stop Kit 1 30183 30808 30 End Stop 1 30182 30807 31 Bolt 2 71472 71481 32 Lock Nut 2 75583 33 Redundant End Stop Kit 2 30185 30810 34 Redundant End Stop 1 30184 30809 35 Lock Nut 2 75583 36 Bolt 2 71479 71472 71481 41 Rail Boom specify length As Req d 30000 41750 30550 42 Label Logo 1 Contact Factory 43 Label Warning 1 04306445 50 Capscrew 2...

Page 30: ...em No Description of Part Qty Total Part Number 52 Pivot Column Mount Assembly incl s items 61 to 66 1 40606 61 Bearing Post 1 40603 62 Bearing Cone Timken 34478 2 65002 63 Bearing Cup Timken 34301 2 65001 64 Bearing Hub 1 40604 65 Lockwasher Whittet Higgins W 15 1 74533 66 Locknut Whittet Higgins AN 15 1 75548 ...

Page 31: ...er 3 8 in Air Supply 1 2 in Air Supply 49 Internal Air Supply Assy incl s items 50 51 and 70 to 74 1 90029 90030 50 Screw 2 70469 51 Inlet Assembly 1 40656 70 Fitting Swivel 1 93821 99172 71 Fitting Adapter 10565 1 10567 2 72 Swivel Hose End 2 10560 10561 73 Hose 1 10555 B 10556 B 74 Fitting Elbow 1 10354 01961 70 71 72 73 74 71 72 51 50 ...

Page 32: ...MHD56209 Edition 2 AIR SUPPLY ASSEMBLY PARTS DRAWING Dwg MHP2051 153 151 152 151 150 153 148 80 81 82 83 84 55 148 149 91 83 84 Jib Boom 81 80 82 94 94 92 93 ZRA1 ZRA2 ZRS2 ZRS3 153 151 152 151 154 156 155 ...

Page 33: ...80 81 Lockwasher 2 or 4 74507 82 Washer 2 or 4 74540 83 Bracket 2 30114 375 30114 500 84 Plate 2 or 4 30038 91 Cable Specify Length 10105 92 Clamp Assembly 4 10230 93 Thimble 2 10210 94 Eyebolt and Nut Assembly 2 01918 148 Fitting Swivel 2 01957 01956 149 Precoil Hose Specify Length 01910 01912 150 Fitting Adapter 1 10765 10568 151 Fitting Swivel 4 10560 10561 152 Adapter Hose Specify Length 10555...

Page 34: ...34 MHD56209 Edition 2 ELECTRIFICATION ASSEMBLY PARTS DRAWING Dwg MHP2050 83 84 80 81 82 85 87 88 96 95 85 93 92 91 90 89 88 87 86 85 85 80 81 82 83 84 ZRA1 ZRA2 ZRS2 ZRS3 ...

Page 35: ...507 82 Flat Washer 2 or 4 74540 83 Bracket 2 30114 375 84 Plate 2 or 4 30038 85 Eyebolt and Nut Assembly 2 01918 86 Towing Trolley 1 99040 87 Flat Cable Clip As Req d 99042 88 Wing Nut Assembly As Req d Order Item 96 89 Electrical Cable Specify Length Refer to chart 90 Cable Trolley 20 ft 6 1 m Boom 4 99041 91 Cable 1 10105 92 Clamp Assembly 4 10230 93 Thimble 2 10210 95 Capscrew 2 Order Item 96 9...

Page 36: ... ADJUSTABLE ROTATION STOPS PARTS DRAWING Model 700J Wall and Column Mount Dwg MHP2013 111 113 110 108 109 106 112 107 101 105 104 102 103 Model 800J and 900J Column Mount 122 129 125 127 130 126 123 128 121 124 Dwg MHP2012 ...

Page 37: ...4514 105 Locknut 4 75575 106 Bumper Bracket 2 54026893 107 Capscrew 4 72021 108 Locknut 4 75585 109 Washer 4 74517 110 Bumper 2 93096 111 Capscrew 2 70957 112 Locknut 2 75582 113 Washer 2 74505 120 Adjustable Stop Assembly 360 1 42203 121 Upper Stop Plate 1 42203001 122 Lower Stop Plate 1 42203002 123 Bumper Mount 2 42203003 124 Bumper 2 93096 125 Capscrew 2 70957 126 Locknut 2 75582 127 Washer 2 ...

Page 38: ...ction Trolley Item 201 211 212 217 216 215 214 226 ZRA1 ZRT Universal Trolley Item 202 211 216 215 227 214 218 212 219 ZRA2 ZRS2 3 Load Trolley Item 203 222 218 226 214 222 216 216 227 ZRA1 ZRA2 ZRS2 ZRS3 Universal Trolley Item 204 212 221 220 212 211 224 214 225 215 216 217 223 226 ZRA1 ZRAT Trolley Item 205 211 212 214 216 215 218 219 227 ZRA2 ZRS2 3 Universal Trolley Item 206 225 218 223 215 21...

Page 39: ...6 Guide Roller 2 30223 217 Washer 4 74504 226 Clip Ring 4 99085 ZRA2 and ZRS2 3 Aluminum Load Trolley 1000 lbs 454 kg Capacity Dwg MHP2081 Item No Description of Part Qty Total Part Number ZRA2 ZRS2 3 203 Trolley Assembly 1 30015 30510 211 Axle 2 93934 212 Trolley Body 1 30014 214 Wheel Assembly 4 30056 215 Bolt 2 70484 216 Guide Roller 2 93935 93936 218 Retainer Ring 4 93939 219 Locknut 2 75581 2...

Page 40: ...ty Dwg MHP2083 Item No Description of Part Qty Total Part Number ZRA2 ZRS2 3 206 Aluminum Trolley 1 30011 30512 211 Axle 2 93934 212 Trolley Body 1 30010 214 Wheel Assembly 4 30056 215 Bolt 2 70484 216 Guide Roller 2 93935 93936 218 Retainer Ring 4 93939 219 Locknut 2 75581 227 Bearing 4 65038 ZRA2 Aluminum Load Trolley 1000 lbs 454 kg Capacity Dwg MHP2139 Item No Description of Part Qty Total Par...

Page 41: ... arrangements have been made and written authorization has been provided from the location where the goods were purchased Continuing improvement and advancement of design may produce changes to this unit which are not included in this manual Manuals are periodically revised to incorporate changes Always check manual edition number on front cover for latest issue Disposal When the life of the unit ...

Page 42: ...42 MHD56209 Edition 2 NOTES ...

Page 43: ... Note Some states do not allow limitations on incidental or consequential damages or how long an implied warranty lasts so that the above limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which may vary from state to state IMPORTANT NOTICE It is our policy to promote safe delivery of all orders This shipment has been thoroughly checke...

Page 44: ...our country or write fax to Canada National Sales Office Regional Warehouse Toronto Ontario 51 Worcester Road Rexdale Ontario M9W 4K2 Phone 416 213 4500 Fax 416 213 4510 Order Desk Fax 416 213 4506 Latin America Operations Ingersoll Rand 730 NW 107th Avenue Suite 300 Miami FL 33172 3107 Phone 305 559 0500 Fax 305 222 0864 Europe Middle East and Africa Ingersoll Rand Material Handling Douai Operati...

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