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Ingersoll-Rand YZC036E, Installation, Operation And Maintenance Manual

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Ingersoll-Rand YZC036E Installation, Operation And Maintenance Manual Download Page 4

4

RT-SVX46C-EN

Table of Contents

Introduction

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Warnings, Cautions, and Notices . . . . . . . . 2

Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Model Number Description - 3 to 5 Ton

. . . . 5

General Information

. . . . . . . . . . . . . . . . . . . . . 7

Unit Inspection . . . . . . . . . . . . . . . . . . . . . . . . 7

Unit Dimensions

. . . . . . . . . . . . . . . . . . . . . . . . 12

Installation

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Pre-Installation . . . . . . . . . . . . . . . . . . . . . . . 16

Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Foundation . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Ductwork . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Roof Curb . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

General Unit Requirements . . . . . . . . . . . . 20

Horizontal Discharge Conversion . . . . . . . 20

TCO-1 Instructions . . . . . . . . . . . . . . . . . . . . 21

Return Air Smoke Detector . . . . . . . . . . . . . 21

Main Electrical Power Requirements . . . . 22

Filter Installation . . . . . . . . . . . . . . . . . . . . . . 24

Field Installed Power Wiring . . . . . . . . . . . 24

Main Unit Power . . . . . . . . . . . . . . . . . . . . . 24

Space Temperature Averaging (ReliaTel™
Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Pre-Start

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Voltage Imbalance . . . . . . . . . . . . . . . . . . . . 30

Electrical Phasing (Three Phase Motors) . 30

Test Modes . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Unit Start-Up

. . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Verifying Proper Air Flow . . . . . . . . . . . . . . 33

Maintenance

. . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Monthly Maintenance . . . . . . . . . . . . . . . . . 37

Annual Maintenance . . . . . . . . . . . . . . . . . . 39

Troubleshooting

. . . . . . . . . . . . . . . . . . . . . . . . 40

ReliaTel™ Control . . . . . . . . . . . . . . . . . . . . 40

System Status Checkout Procedure . . . . . 40

Unit Economizer Control (ECA)
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . 44

Unit Wiring Diagrams Numbers

. . . . . . . . . . 46

Limited Warranty

. . . . . . . . . . . . . . . . . . . . . . . 47

Combination Gas Electric Air Conditioner .47

Summary of Contents for YZC036E

Page 1: ...ly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in the literature and on the tags stic...

Page 2: ...ates a potentially hazardous situation which if not avoided could result in minor or moderate injury It could also be used to alert against unsafe practices NOTICE Indicates a situation that could res...

Page 3: ...part without written permission Trane reserves the right to revise this publication at any time and to make changes to its content without obligation to notify any person of such revision or change T...

Page 4: ...etector 21 Main Electrical Power Requirements 22 Filter Installation 24 Field Installed Power Wiring 24 Main Unit Power 24 Space Temperature Averaging ReliaTel Only 27 Pre Start 30 Voltage Imbalance 3...

Page 5: ...Coil Protection 0 Standard Coil 1 Standard Coil with Hail Guard 2 Black Epoxy Pre Coated Condenser Coil12 3 Black Epoxy Pre Coated Condenser Coil with Hail Guard12 4 CompleteCoat Condenser Coil 5 Comp...

Page 6: ...ir smoke detector maynotfit uporworkproperly on the Precedent units when used in conjunction with 3rd party accessories such as bolt on heat wheels economizers and power exhaust Do not order the retur...

Page 7: ...refrigerant charge as well as other pertinent unit data Compressor Nameplate The nameplate for the compressors are located on the side of the compressor Microchannel Condenser Barcode ID Barcode decal...

Page 8: ...HPC and LPC It prevents compressor from overheating over 300 F dome temp in case of indoor fan failure cooling or outdoor fan failure heating Duct Mounted Relative Humidity Sensor BAYSENS037 Field ins...

Page 9: ...ion The power supply circuit is not balanced with the proper phase sequence of L1 L2 L3 for the 3 conductors of a 3 phase circuit The line to line voltage is not between 180 volts and 633 volts Power...

Page 10: ...erature to a varying discharge air temperature setpoint in order to maintain space temperature Smoke Detector Sensor Optional This sensor provides high limit shutdown of the unit and requires a manual...

Page 11: ...NS050 This electronic sensor features five system settings Auto Off Cool Heat and Emergency Heat and with On and Auto fan settings It is a manual or auto changeover control with dual setpoint capabili...

Page 12: ...igure 1 Typical installation clearances for single multiple unit applications Side by Side Note 2 End to End Note 2 3 7 0 2134 MM 6 0 1829 MM 3 0 914 MM Note 1 Single Unit 3 0 914 MM 3 0 914 MM 4 0 12...

Page 13: ...Unit Power Wire 1 1 8 29 MM Dia Hole Service Gauge Port Access 1 3 8 35 MM Dia Hole Condenser Coil Unit Control Wire 7 8 22 MM Dia Hole 36 1 4 921 MM Condenser Fan Top Panel Figure 3 3 tons ultra high...

Page 14: ...gh efficiency Note All dimensions are in inches millimeters Evaporator Section Access Panel Alternate Condensate Drain Connection 3 4 14 NPT Dia Hole 1 2 NPT Gas Connection 80 MBh 120 MBh 3 4 NPT Gas...

Page 15: ...6 MM 18 1 4 470 MM 1 25 MM 1 25 MM 1 25 MM 6 5 8 168 MM 18 1 2 470 MM 80 1 2 2045 MM 83 7 8 2130 MM 2 51 MM 2 51 MM 1 3 4 44 MM 84 1 2 2146 MM 49 7 8 1267 MM 50 3 8 1280 MM 34 3 8 873 MM Figure 7 4 to...

Page 16: ...nd pants when working with products containing fiberglass wool Exposure to glass wool fibers without all necessary PPE equipment could result in cancer respiratory skin or eye irritation which could r...

Page 17: ...ions fiops accessory net weights lbs a b T YZC036E T YZC048F 060E Net Weight Net Weight Accessory 3 Tons 4 5 Tons 460V IDM and ODM Transformer c 32 39 Barometric Relief 7 10 Coil Guards 12 20 Economiz...

Page 18: ...on Figure 10 3 tons ultra high efficiency Horizontal supply return air openings 3 3 16 81 MM 23 14 591 MM 4 3 4 121 MM RETURN SUPPLY 14 3 4 375 MM 17 1 4 438 MM 8 7 8 225 MM 13 1 4 337 MM 3 4 14 NPT D...

Page 19: ...ck for the ductwork penetrations Do not cut out the entire roof deck within the curb perimeter If a curb accessory kit is not used The ductwork can be attached directly to the factory provided flanges...

Page 20: ...mizer has been pulled out into the operating position Refer to the economizer installers guide for proper position and setup Install all access panels Temperature Limit Switch Usage for Gas Heat Units...

Page 21: ...mber YZC048F L X YZC036E M Y direct drive ID motor 1 Remove the heat section access panel 2 RemoveTCO1 from shipping location attached to the combustion blower 3 Replace and discard the existingTCO1 o...

Page 22: ...y loose connections Connect properly sized and protected power supply wiring to a field supplied installed disconnect switch and to the main power terminal block HTB1 in the unit control panel Install...

Page 23: ...sure must not exceed 14 0 W C Manifold pressure for single stage heaters should be set to 3 3 W C Manifold pressure for two stage heaters should be set to 3 5 W C on HIGH FIRE and 1 8 W C on LOW FIRE...

Page 24: ...d Installed Power Wiring An overall dimensional layout for the field installed wiring entrance into the unit is illustrated in Unit Dimensions p 12 To insure that the unit s supply power wiring is pro...

Page 25: ...ntrol Wiring An overall layout of the various control options available with the required number of conductors for each control device is illustrated in Figure 20 p 23 Note All field wiring must confo...

Page 26: ...stance from Unit to Control Recommended Wire Size 0 150 feet 22 gauge 0 45 7 m 33 mm2 151 240 feet 20 gauge 46 73 1 m 50 mm2 241 385 feet 18 gauge 73 5 117 3 m 75 mm2 386 610 feet 16 gauge 117 7 185 9...

Page 27: ...series parallel circuit Using BAYSENS077 two sensors are required to accomplish space temperature averaging Example 3 illustrates the circuit required for this sensor Table 5 p 29 lists the temperatu...

Page 28: ...SVX46C EN Figure 28 Typical field wiring diagrams for optional controls ReliaTel only BAYSENS075 BAYSENS075 BAYSENS119 BAYSENS110 BAYSENS108 BAYSENS106 BAYSENS073 BAYSENS074 BAYSENS075 ASYSTAT669A OPT...

Page 29: ...pe Pipe 1 Pipe 1 Pipe 1 Pipe 15 76 176 345 750 1220 30 52 120 241 535 850 45 43 99 199 435 700 60 38 86 173 380 610 75 77 155 345 545 Note Capacity of Pipe of Different Diameters and Lengths in Cu Ft...

Page 30: ...Electrical Phasing Three Phase Motors The compressor motor s and the supply fan motor are internally connected for the proper rotation when the incoming power supply is phased as A B C Proper electric...

Page 31: ...ircuit breaker the phase monitor will verify proper phasing If LED on face of the monitor is red correct supply power fault To prevent injury or death from electrocution it is the responsibility of th...

Page 32: ...initialization the Gas Ignition Module IGN performs self diagnostic checks to insure that all internal controls are functional It also checks the configuration parameters against the components conne...

Page 33: ...Temperature deviates from the Space Heating Setpoint the unit controller will increase the supply airflow up to the user selected application specific maximum airflow and begin to stage heating output...

Page 34: ...he system control is remote Tracer the DWU setpoint is equal to theTracer occupied heating setpoint The initiation and termination setpoints are selectable setpoints designated byTracer When the zone...

Page 35: ...nical test mode connections if applicable Gas Heat Units Open the main disconnect switch to shut the unit off and to reset the RTRM ReliaTel Control Follow theTest Guide in Table 8 p 32 to start the u...

Page 36: ...erior panels including the control panel doors and condenser grilles are secured in place Close the main disconnect switch or circuit protector switch that provides the supply power to the unit s term...

Page 37: ...ace the motor as necessary Check the fan shaft bearings for wear Replace the bearings as necessary Check the supply fan belt If the belt is frayed or worn replace it Refer to the Fan Belt Adjustment s...

Page 38: ...pressuresprayer A high quality detergent is also required suggested brands include SPREX A C OAKITE 161 OAKITE 166 and COILOX If the detergent selected is strongly alkaline ph value exceeds 8 5 add a...

Page 39: ...ers Note Secure hail guard latches 11 Restore the unit to its operational status and check system operation Annual Maintenance Clean and repaint any corroded surface Final Process For future reference...

Page 40: ...or up to one hour while troubleshooting Refer to the sequence of operations for each mode to assist in verifying proper operation Make the necessary repairs and proceed to Step 8 and Step 9 8 If no ab...

Page 41: ...dication descriptions and the approximate voltages are listed below System Failure Measure the voltage between terminals J6 9 J6 6 Normal Operation approximately 32 VDC System Failure less than 1 VDC...

Page 42: ...Sensor Module electrically removed from the system Test 1 ZoneTemperatureThermistor ZTEMP This component is tested by measuring the resistance between terminals 1 and 2 on the ZoneTemperature Sensor...

Page 43: ...on continuously at the ZSM by pressing the button with the fan symbol If the fan comes on and runs continuously the ZSM is good If you are not able to turn the fan on the ZSM is defective ReliaTel Ref...

Page 44: ...to Economize Unit Economizing When It Should Not Damper Position Indicated Damper stuck at Minimum X X a X a X a X X Damper Stuck Open X X a X a X a X X Mixed Sensor Failure X X Supply Air Sensor Fail...

Page 45: ...thermostat has failed CC1 or CC2 24 VAC control circuit has opened check CC1 CC2 coils and any of the controls below that apply to the unit HPC1 HPC2 LPC1 LPC2 Frostat Resetting Cooling and Ignition...

Page 46: ...Type Drawing Number Description Power ReliaTel 460V 4366 8316 0110 Diagram Power YZC 036E 048F 060E 4 Ultra High Efficiency Variable Speed Comp 208 230V 4366 8318 0110 Diagram Power YZC 036E 048F 3 Ul...

Page 47: ...s damaged while in your possession failure attributable or caused by unreasonable use of the combination gas electric air conditioner and or failure to properly maintain the combination gas electric a...

Page 48: ...dvanced controls and HVAC systems comprehensive building services and parts For more information visit www IRCO com The manufacturer has a policy of continuous product and product data improvement and...

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