background image

Battery Charger

IR Industrial Electric Vehicle Owner’s Manual

Page 29

BATTERY CHARGER

 DANGER

• The charging area must be ventilated. Hydrogen level in the air must never exceed 2%. The

total volume of air in the charging area must be changed five times per hour. Exhaust fans
should be located at the highest point of the roof. Contact a local HVAC engineer.

• Do not charge the vehicle batteries with the vehicle covered or enclosed. Any enclosure or

cover should be removed or unzipped and pulled back when batteries are being charged. An
accumulation of hydrogen gas could result in an explosion.

∆ 

WARNING

• Only trained technicians should repair or service the charger. Contact your nearest Club Car

dealer/distributor.

• The charger should have its own dedicated 15 or 20 ampere separately protected (circuit

breaker or fuse) single phase branch circuit, in accordance with all applicable electrical codes
for the location.

• Connect the charger AC supply cord to a properly grounded, three-wire outlet of the proper

voltage and frequency as shown on the charger.

• Do not use an adapter to plug the charger with a three-prong plug into a two-prong outlet.

Improper connection of the equipment-grounding conductor can result in a fire or an
electrical shock.

• An extension cord or electrical outlet must accept a three-prong plug. Extension cord should

be a three-wire No. 12 AWG, and be as short as possible. The use of improper extension cord
could result in fire or an electrical shock.

• Do not operate the charger if it has received a sharp blow, was dropped, or otherwise

damaged in any way.

• Have worn, cut, or damaged power cords or wires replaced immediately.

• Do not use near fuels, grain dust, solvents, thinners, or other flammables. Chargers can ignite

flammable materials and vapors.

• Do not expose to rain or any liquid. Keep the charger dry.

• Never push objects of any kind into the charger through cabinet slots. They may touch

dangerous voltage points or cause an electrical short circuit that could result in fire or
electrical shock.

• Do not connect a stationary charger to the receptacle if the charger cord, plug, or the vehicle

receptacle is broken, damaged, or does not make a good electrical connection. Fire or
personal injury can result. Have a qualified technician replace the parts.

• When the charger is on, the charger DC cord may be disconnected from the vehicle receptacle

slowly. Jerking or pulling the DC cord out quickly could cause arcing and burning that could
damage the plug and receptacle and could cause batteries to explode.

• Do not block or cover slots and openings in the back and bottom of charger cabinet. They

provide ventilation and protect the charger from overheating.

• Do not allow clothing, blankets, or other material to cover the charger.

WARNING CONTINUED ON NEXT PAGE...

Summary of Contents for Run-A-Bout

Page 1: ...Owner s Manual INDUSTRIAL VEHICLE...

Page 2: ......

Page 3: ...ontains proprietary information that is protected by copyright All rights are reserved No part of this manual may be photocopied reproduced or translated to another language without the written consen...

Page 4: ...ates this vehicle read this manual first Club Car products are backed by a customer support system designed to offer you fast courteous service In the event that your Club Car vehicle needs repairs or...

Page 5: ...lts 16 Controls and Indicators 11 Pre Operation and Daily Safety Checklist 18 Driving Instructions 20 Loading and Unloading 22 Transporting on a Trailer 23 Storage 23 Maintenance 24 Periodic Service S...

Page 6: ...lled Do not direct water stream in this area will cause damage to components See vehicle maintenance and service manual before servicing CCI 101931501 F R TOW RUN CCI 101908601 FAILURE TO HEED THIS WA...

Page 7: ...eased Beeping alarm indicates reduction in motor braking Apply brakes to reduce speed System is activated only when tow switch is in the RUN position When towing vehicle tow switch must be in the TOW...

Page 8: ...on dash panel prior to driving Study and understand controls Make sure wheels are turned in desired direction Turn key to ON position and be sure nothing is in your path While vehicle is stopped selec...

Page 9: ...maximum Do not leave children unattended on vehicle at anytime Never stand in front of or behind vehicle CCI 101705701 WARNING Prolonged use at full load conditions will significantly reduce electric...

Page 10: ...e vehicle we urge you to review the information in this manual Understand and become familiar with the DANGER WARNING and CAUTION state ments and procedures it contains along with the safety decals th...

Page 11: ...e damaged have been removed or cannot be easily read they should be replaced immediately to help avoid possible property damage personal injury or death Contact your Club Car distributor dealer DANGER...

Page 12: ...ehicle Do not leave children unattended on vehicle Prior to leaving the vehicle unattended or servicing the vehicle turn the key switch OFF remove the key and place the Forward Reverse handle or switc...

Page 13: ...driver s license and are familiar with all controls and operating procedures before operating the vehicle Any modification or change to the vehicle that affects the stability or handling of the vehicl...

Page 14: ...it Figure 5 Page 13 The operation of the accelerator pedal differs from that of an automobile When the key switch is ON and the For ward Reverse switch is in either the FORWARD or REVERSE position pr...

Page 15: ...pedal It has the word PARK molded into it and the words PARK BRAKE marked on top of it Figure 6 To set the park brake press the brake pedal firmly and tilt the park brake portion of the pedal forward...

Page 16: ...lapse before switching back to the RUN position After placing the Tow Run switch in the RUN position allow 10 seconds to elapse before operating the vehicle The Tow Run switch should be placed in the...

Page 17: ...re 9 The battery warning light is controlled by the onboard computer When the vehicle is in operation the battery warning light will illuminate and remain illuminated if Batteries voltage drops below...

Page 18: ...e vehicle and batteries HEADLAMPS TAILLAMPS The headlamp taillamp control switch is located on the front dash below the battery condition indicator Figure 9 Pull the knob out to turn the lamps on and...

Page 19: ...d insert the tab into the buckle Adjust the belt to a snug fit by pulling on the adjuster strap WARNING Driver and passengers must be restrained at all times with safety belts provided to help prevent...

Page 20: ...vehicle This checklist should be used daily to ensure that the vehicle is in proper working condition and in conjunction with the Periodic Service Schedule on page 25 Any problems should be corrected...

Page 21: ...be easy to steer and should not have any play in the steering wheel Accelerator With the key switch ON and the Forward Reverse switch in the FORWARD position as the accelerator pedal is pressed the m...

Page 22: ...front of or behind the vehicle Operate the vehicle from the driver seat only To help prevent falls from the vehicle driver and passenger must be restrained at all times with safety belts while vehicle...

Page 23: ...unction with motor braking STOPPING THE VEHICLE WARNING Driving through water may affect the brakes After driving through water check effectiveness of the brakes by gently pressing the brake pedal If...

Page 24: ...top heavy loads The center of gravity of a load should never exceed 15 inches 38 cm above the bottom of the cargo bed Unload cargo bed before raising vehicle with hoist jack or other lifting device Ce...

Page 25: ...rolling backwards and stopping suddenly Failure to heed this warning could cause the vehicle to overturn possibly resulting in severe personal injury When towing on a trailer normal road speed of the...

Page 26: ...extended storage disconnect the batteries for storage Figure 1 Page 9 RETURNING THE STORED VEHICLE TO SERVICE 1 If necessary connect batteries 2 Fully charge batteries 3 Adjust tires to recommended t...

Page 27: ...d clean terminals with baking soda water solution Tires Check air pressure and adjust if necessary See Vehicle Specifications on page 33 General vehicle Wash battery compartment and underside of vehic...

Page 28: ...ally by owner or trained technician Brake pedal shaft bearings Dry Moly Lube CCI P N 1012151 Brake linkage and pivots Dry Moly Lube CCI P N 1012151 Accelerator pivot rod supports Dry Moly Lube CCI P N...

Page 29: ...al Drink large quantities of milk or water followed with milk of magnesia or vegetable oil Call a physician immediately Eyes Flush with water for 15 minutes Call a physician immediately WARNING Wear s...

Page 30: ...rge batteries if plates are exposed above electrolyte level For best battery life add only distilled water See following NOTE NOTE A battery watering gun or bottle is available at many auto parts deal...

Page 31: ...accept a three prong plug Extension cord should be a three wire No 12 AWG and be as short as possible The use of improper extension cord could result in fire or an electrical shock Do not operate the...

Page 32: ...harger The use of an extension cord with the charger should be avoided If an extension cord must be used use a three conductor no 12 AWG American Wire Gauge or no 14 SWG British Standard Wire Gauge he...

Page 33: ...nt of energy needed to replenish the batteries is returned the charger will shut off The control circuit lockout remains activated until the charger plug is dis connected from the vehicle This vehicle...

Page 34: ...pped with ArmorFlex front and rear bodies Use only commercially available automotive cleaners with a sponge or soft cloth for normal cleaning A garden hose at normal residential water pressure is adeq...

Page 35: ...his will enable us to contact you if the need arises Please send your name address and serial number s of the vehicle s to Club Car Inc P O Box 204658 Augusta Georgia 30917 4658 Attention Vehicle Regi...

Page 36: ...ight at steering wheel 48 5 in 123 2 cm Wheelbase 65 5 in 166 cm Ground clearance 4 5 in 11 cm Front wheel tread 36 5 in 92 7 cm Rear wheel tread 38 25 in 97 2 cm Weight without batteries 582 lb 263 0...

Page 37: ...on of parts or accessories that are not original equipment overloading accident alteration abuse or neglect Transportation expenses for warranty services are also excluded from this warranty 3 VOIDING...

Page 38: ...GES INCLUDING BUT NOT LIMITED TO LOSS RELATED TO PROPERTY OTHER THAN THE VEHICLE LOSS OF USE LOSS OF TIME INCONVENIENCE OR ANY OTHER ECONOMIC LOSS Some states allow neither limitation on the duration...

Page 39: ......

Page 40: ...b Car Inc P O Box 204658 Augusta GA 30917 4658 USA Web www clubcar com Phone 1 706 863 3000 1 800 ClubCar Int l 1 706 863 3000 Fax 1 706 863 5808 Publication Part Number 102397415 Edition Code 0603C00...

Reviews: