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Ingersoll-Rand R30-37ie, Operator'S Manual

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Ingersoll-Rand R30-37ie Operator'S Manual Download Page 10

 

 

8 - 30 

ATTACHMENTS TO THIS MANUAL 

Legend: 
 

Pos. 

- GB -  DESCRIPTION 

1A1 

Electronic Controller 

1B1 

Drain solenoid valve coil 

1M1 

Refrigerant compressor 

1M2 

Fan Motor 

1P1 

High pressure Switch 

1P2 

Fan pressure Switch 

1Q1 

Compressor circuit breaker 

1Q2 

Fan circuit breaker 

1S1 

Main power switch 

1S2 

Plug 

1T1 

Transformer 

1V1 

Solenoid drain Valve 

CB 

Compressor box 

CBL 

Cables 

CND 

Condenser 

CNV 

Fan capacitor 

CPL 

Capillary tube 

EB 

Electrical box 

ED 

10 micron filter element 

EH 

0.01 micron filter element 

EP 

1 micron filter element 

EQ 

5 micron filter element 

EVA 

Evaporator 

F1 – F2 

Fuses 

FD 

Air filter 10 micron 

FF 

Filter dryer 

FH 

Air filter 0.01 micron 

FP 

Air filter 1 micron 

FQ 

Air filter 5 micron 

FR 

Drain screen 

FV 

Fan motor fuse 

G 

Grid 

IM 

Moisture indicator 

KM5 

Contactor switch 

KM6 

Fan contactor switch 

PCP 

Thermal protection 

PR 

Air-air heat exchanger 

PSC 

Air-air heat exchanger (D__IT) 

RBF 

Tap with strainer 

RR 

Rotalock cock 

RT1 

Temperature probes 

SC 

Heat exchanger base 

SCO 

Condensate separator 

SH 

Sensor hose 

SLI 

Liquid separator 

SSC 

Condensate drain 

SV 

Service valve 

TEMP 

Time setter 

TH 

Thermostat 

T 

Thermometer 

TLT 

Remote cont. Thermostat 

VB 

By-pass hot gas valve 

VE 

Expansion valve 

VNR 

One way valves with strainer 

VT 

Fan blade 

X1-X2-X3-XM 

Terminal blocks 

Cod. 710.0048.24.01 Rev0H – 02.2015

Summary of Contents for R30-37ie

Page 1: ... EN DIRECT EXPANSION COMPRESSED AIR DRYERS Operators Manual R30 37ie R37 45 kW R55 75 kW Cod 710 0048 24 01 Rev0H 02 2015 ...

Page 2: ...1 28 ...

Page 3: ...Installation site 4 2 3 Installation 5 3 START UP 3 1 Before start up 5 3 2 Start up 5 4 MAINTENANCE TROUBLESHOOTING AND DISMANTLING 4 1 Maintenance 6 4 2 Troubleshooting 6 4 3 Dismantling 7 ATTACHMENTS TO THIS MANUAL A Refrigerant circuit 9 B Electric circuit diagram 10 C Technical data sheet 26 D Dryer dimensions 27 Cod 710 0048 24 01 Rev0H 02 2015 ...

Page 4: ...lified personnel must be trained and certified in accordance with local laws and regulations WARRANTY The Company warrants that the equipment manufactured by it and delivered hereunder will be free of defects in material and workmanship for a period of twelve months from the date of placing the Equipment in operation or eighteen months from the date of shipment from the factory whichever shall fir...

Page 5: ...tection degree IP 42 Improper grounding can result in electrical shock and can cause severe injury or death This product must be connected to a grounded metallic permanent wiring system or an equipment grounding terminal or lead on the product All grounding must be performed by a qualified electrician and comply with national and local electrical codes In the event of an electrical short circuit g...

Page 6: ...e serious injury Use fork lift channels where provided The dryer is supplied packed into a suitable cardboard box to be always handled in an upright position using a means with a suitable lifting power see technical data IMPORTANT to lift or to move the unit follow the procedures shown here below pic 2 1 2 2 The dryer must be lifted and moved slightly After cutting straps always wear safety gloves...

Page 7: ...ch a way that all the control instruments of the machine will result easily visible A suitably sized prefilter must be installed before the dryer Failure to install and maintain a proper prefilter will void the dryer warranty The rating for this filter must be at least 10 micron 3 START UP 3 1 BEFORE START UP Before starting the machine make sure that all operating parameters correspond to the nom...

Page 8: ...ons must be performed by qualified personnel For maintaining the refrigerating circuit of the machine contact a refrigeration engineer TROUBLE POSSIBLE CAUSE REMEDY WATER IN THE SYSTEM No power in the line Restore the power in the line Problems with cabling Check cabling if the trouble persists replace it Compressed air inlet outlet inverted Check if the compressed air inlet outlet is connected pr...

Page 9: ...istributor LOW PRESSURE IN THE LINE Ice formation in the evaporator Contact our Service Centre to check the gas charge Clog Check if the compressed air inlet outlet is connected properly Check if the connecting tubing is clogged in case proceed accordingly Check if any valves are closed Check the condition of any filter Air flows continuously through the condensate drainage Drainage jammed clean o...

Page 10: ...nt EVA Evaporator F1 F2 Fuses FD Air filter 10 micron FF Filter dryer FH Air filter 0 01 micron FP Air filter 1 micron FQ Air filter 5 micron FR Drain screen FV Fan motor fuse G Grid IM Moisture indicator KM5 Contactor switch KM6 Fan contactor switch PCP Thermal protection PR Air air heat exchanger PSC Air air heat exchanger D__IT RBF Tap with strainer RR Rotalock cock RT1 Temperature probes SC He...

Page 11: ...NT CIRCUIT Cod 713 0058 01 00 Rev 01 Models R30 37ie R37 45kW R55 75kW Condensate drain Refrigerant line Air inlet Compressed air line Air outlet Condensate drain line Equalization line Cod 710 0048 24 01 Rev0H 02 2015 ...

Page 12: ...10 30 B WIRING DIAGRAM Cod 714 0211 01 00 Rev 0A Models R30 37ie R37 45 kW 400 3 50 Power wiring diagram Control circuit diagram Cod 710 0048 24 01 Rev0H 02 2015 ...

Page 13: ...11 30 Terminal blocks Component layout Cod 710 0048 24 01 Rev0H 02 2015 ...

Page 14: ...12 30 Cod 714 0199 01 00 Rev 1C Models R30 37ie R37 45 kW 460 3 60 Power wiring diagram Control circuit diagram Cod 710 0048 24 01 Rev0H 02 2015 ...

Page 15: ...13 30 Terminal blocks Component layout Cod 710 0048 24 01 Rev0H 02 2015 ...

Page 16: ...14 30 Cod 714 0199 02 00 Rev 00 Model R37 45 kW 230 3 60 Power wiring diagram Control circuit diagram Cod 710 0048 24 01 Rev0H 02 2015 ...

Page 17: ...15 30 Terminal blocks Component layout Cod 710 0048 24 01 Rev0H 02 2015 ...

Page 18: ...16 30 Cod 714 0199 03 00 Rev 00 Model R37 45 kW 380 3 60 Power wiring diagram Control circuit diagram Cod 710 0048 24 01 Rev0H 02 2015 ...

Page 19: ...17 30 Terminal blocks Component layout Cod 710 0048 24 01 Rev0H 02 2015 ...

Page 20: ...18 30 Cod 714 0186 01 00 Rev 0D Model R55 75 kW 400 3 50 Power wiring diagram Control circuit diagram Cod 710 0048 24 01 Rev0H 02 2015 ...

Page 21: ...19 30 Terminal blocks Component layout Cod 710 0048 24 01 Rev0H 02 2015 ...

Page 22: ...20 30 Cod 714 0174 01 00 Rev 1A Model R55 75 kW 460 3 60 Power wiring diagram Control circuit diagram Cod 710 0048 24 01 Rev0H 02 2015 ...

Page 23: ...21 30 Terminal blocks Component layout Cod 710 0048 24 01 Rev0H 02 2015 ...

Page 24: ...22 30 Cod 714 0174 02 00 Rev 1A Model R55 75 kW 230 3 60 Power wiring diagram Control circuit diagram Cod 710 0048 24 01 Rev0H 02 2015 ...

Page 25: ...23 30 Terminal blocks Component layout Cod 710 0048 24 01 Rev0H 02 2015 ...

Page 26: ...24 30 Cod 714 0174 03 00 Rev 0B Model R55 75 kW 380 3 60 Power wiring diagram Control circuit diagram Cod 710 0048 24 01 Rev0H 02 2015 ...

Page 27: ...25 30 Terminal blocks Component layout Cod 710 0048 24 01 Rev0H 02 2015 ...

Page 28: ... C 53 AMB T F 77 C 25 AMB T MIN MAX F 36 115 C 2 46 AIR W PRESS psi 109 bar 7 5 AIR PRESS MAX psi 174 bar 12 DEW POINT F 37 ISO CLASS 4 C 3 ISO CLASS 4 REF REFRIGERANT TYPE R134a LB 2 87 2 87 2 87 2 87 OZ 45 9 45 9 45 9 45 9 KG 1 30 1 30 1 30 1 30 W WEIGHT LB 236 236 236 236 KG 107 107 107 107 EVAP TEMP F 34 37 4 C 1 3 SUCTION TEMP F 35 6 61 C 2 16 DISCH PRESS psig 203 247 barg 14 17 HP SWITCH SET...

Page 29: ... BSP 1 BSP 1 BSP DN51 DN51 DN51 DN51 AIR T F 95 C 35 AIR T MAX F 127 C 53 AMB T F 77 C 25 AMB T MIN MAX F 36 115 C 2 46 AIR W PRESS psi 109 bar 7 5 AIR PRESS MAX psi 174 bar 12 DEW POINT F 37 ISO CLASS 4 C 3 ISO CLASS 4 REF REFRIGERANT TYPE R404a LB 2 76 2 76 2 76 2 76 3 97 3 97 3 97 3 97 OZ 44 1 44 1 44 1 44 1 63 5 63 5 63 5 63 5 KG 1 25 1 25 1 25 1 25 1 8 1 8 1 8 1 8 W WEIGHT LB 231 231 231 231 ...

Page 30: ...point RLA Nominal Current REF Refrigerant FLA Full load current W Weight LRA Locked rotor current EVAP TEMP Evaporation Temperature TOTAL A Total current SUCTION TEMP Suction Temperature CONNECTION Air connections DISCH PRESS Discharge Pressure AIR T Air inlet temperature HP SWITCH SETTING High pressure switch setting AIR T MAX Max air inlet temperature FAN PRESSURE SWITCH SETTING Fan pressure Swi...

Page 31: ...29 30 R55 75 kW 609 997 136 5 AIR OUTLET 180 77 40 80 AIR INLET 108 37 644 Cod 710 0048 24 01 Rev0H 02 2015 ...

Page 32: ......

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