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Refer All Communications to the Nearest

Ingersoll--Rand Office or Distributor.

Ingersoll--Rand Company, 2001

Printed in U.S.A.

03535812

Form P6855

Edition 4

April, 2001

OPERATION AND MAINTENANCE MANUAL

for

SERIES M004 MULTI--VANE

AIR MOTORS

IMPORTANT SAFETY INFORMATION ENCLOSED.

READ THIS MANUAL BEFORE OPERATING TOOL.

FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY.

S

Always operate, inspect and maintain this motor in

accordance with American National Standards

Institute Safety Code for Portable Air Tools

(ANSI B186.1).

S

For safety, top performance and maximum

durability of parts, operate this motor at 90 psig

(6.2 bar/620 kPa) air pressure at the inlet with 5/16”

(8 mm) air supply hose.

S

Always turn off the air supply and disconnect the

air supply hose before installing, removing or

adjusting any accessory on this motor.

S

Keep hands, loose clothing and long hair away from

rotating end of motor.

S

Anticipate and be alert for sudden changes in

motion during start up and operation of any

motor.

S

Motor shaft may continue to rotate briefly after the

throttle is released.

S

Do not lubricate motor with flammable or volatile

liquids such as kerosene, diesel or jet fuel.

S

Do not remove any labels. Replace and damaged

label.

S

Use accessories recommended by Ingersoll--Rand.

S

This motor is not designed for working in explosive

atmospheres.

S

This motor is not insulated against electric shock.

TheuseofotherthangenuineIngersoll--Randreplacementpartsmayresultinsafetyhazards,decreasedtoolperformance

and increased maintenance, and may invalidate all warranties.

Ingersoll--Rand is not responsible for customer modification of tools for applications on which Ingersoll--Rand was not

consulted.

Repairs should be made only by authorized, trained personnel. Consult your nearest Ingersoll--Rand Authorized

Servicenter.

It is the responsibility of the employer to place the information in this manual into the hands of the operator.

All manuals and user guides at all-guides.com

Summary of Contents for MULTI-VANE M004 Series

Page 1: ...rotating end of motor S Anticipate and be alert for sudden changes in motion during start up and operation of any motor S Motor shaft may continue to rotate briefly after the throttle is released S Do...

Page 2: ...t 1 5 cc of the recommended grease into the opening Do not grease excessively Too much grease in the Gear Case 15 will cause heating Grease leakage from the spindle end is also an indication that an e...

Page 3: ...use of a 4 way valve or two 3 way valves in the supply line because the reverse air inlet port becomes an auxiliary port when the Motor operates in forward rotation In reverse the forward inlet become...

Page 4: ...4 D w g T P A 1 1 8 4 1 All manuals and user guides at all guides com...

Page 5: ...6 W T N A 1 0 7 V a n e P a c k e t s e t o f 5 V a n e s 4 R L 4 2 5 f o r 0 2 3 0 3 3 0 8 3 a n d 1 6 7 r a t i o s 6 W T K A 1 0 8 C y l i n d e r 2 1 P l a n e t G e a r B e a r i n g f o r n o n...

Page 6: ...r a t i o s M 0 0 4 1 0 8 0 0 0 u s e d w i t h M 0 0 4 A 5 8 0 M 0 0 4 5 8 0 f o r 0 0 6 r a t i o s M 0 0 4 1 0 8 0 0 6 u s e d w i t h M 0 0 4 A 6 8 0 M 0 0 4 6 8 0 f o r 0 1 1 0 5 0 a n d 0 8 3 r...

Page 7: ...c t d r i v e A 2 H o l e F l a n g e R 3 3 8 R o u n d K e y e d R H R i g h t h a n d S S i d e 0 0 4 4 1 M o u n t S 3 3 8 S q u a r e D r i v e n o n r e v e r s i b l e 0 0 6 6 1 B 4 H o l e F a...

Page 8: ...8 For Models with Square Drive Adapters carefully grasp the Spindle in copper covered vise jaws and using a wrench on the square drive unscrew and re move the Adapter 9 Push the Spindle out the gear e...

Page 9: ...uce the likelihood of damage This is particularly important when clamping threaded members shafts with splines etc 8 Apply O ring lubricant to each O ring before assem bly and use only new gaskets whe...

Page 10: ...el until the motor stops against the bottom of the motor bore Carefully withdraw the assembly dowel an install the Cylinder Dowel 9 in its place Make certain the Dowel is below the face of the Front E...

Page 11: ...diate Gear Head 23 three Intermediate Gear Head Planet Gear Assemblies 24 Gear Head Spacer 22 Gear Head 17 three Gear Head Planet Gears 20 and Rotor Pinion 16 in the Gear Case 14 For Models with 083 a...

Page 12: ...0 kPa at the inlet Worn Vanes Install a new set of Vanes Loss of power Damaged Rear End Plate Gasket Install a new Rear End Plate Gasket Inadequate Motor lubrication Check air line lubricator Refer to...

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