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Page 16 of 16 

CHEMFLO 6 (en)

 PN  MPCF6-IOM

PROBLEM

PROBABLE CAUSE

REMEDY

Pump is noisy or vibrates.

1. Improper pump/driver alignment.

1. Align shafts.

2. Partly clogged impeller causing 

     imbalance.

2. Back-flush pump to clean impeller.

3. Broken or bent impeller or shaft.

3. Replace as required.

4. Foundation not rigid.

4. Tighten bolts of pump and motor or 

     adjust stilts

5. Worn bearings.

5. Replace.

6. Suction or discharge piping not  

     anchored or properly supported.

6. Anchor per Hydraulic Institute Stan- 

     dards Manual recommendation.

7. Pump is cavitating.

7.  Check NPSHa, Air leaks to ensure that 

there is enough liquid for pump opera-

tion.

Excessive leakage from stuffing box/seal 

chamber.

1. Worn mechanical seals.

1. Replace worn parts.

2. Overheating mechanical seal.

2. Check lubrication and cooling lines.

3. Shaft sleeve scored.

3. Remachine or replace as required

Motor requires excessive power.

1. Head lower than rating; pumps too 

     much liquid.

1. Consult factory. Install throttle valve, 

     trim impeller diameter.

2. Speed is too high.

2. Electric motor wiring is wrong. 

     Replace motor.

3. Wrong direction of rotation.

3. Check wiring diagram.

4. Impeller is clogged.

4. Back flush pump to clean impeller.

5. Impeller is binding.

5. Relieve strain on casing; adjust impel- 

     ler clearance.

6. Driver and pump are misaligned.

6. Realign driver with pump.

7. Power frame shaft is bent.

7. Repalace shaft.

8. Worn suction side plate or wear rings.

8. Replace defective parts as required.

9. Liquid heavier than expected.

9. Check specific gravity and viscosity.

10. Stuffing box too tight.

10. Readjust packing. Replace if worn.

11. Rotating parts bind.

11. Check internal wearing parts for 

        proper clearances

Pump fails to prime or loses its prime.

1. Air leaks in suction line.

1. Clean and tighten all suction connec- 

     tions; relocate suction inlet in liquid 

     source.

2. Suction strainer is clogged. Suction 

     lift is too high.

2. Clean debris from strainer. Re-eval- 

     uate pump requirements and correct 

     suction conditions.

3. Defective priming valve.

3. Replace valve.

4. Defective seal.

4. Replace seal.

Insufficient pressure.

1. Excessive air in liquid.

1. Clean and tighten all suction connec- 

     tions; relocate suction inlet in liquid 

     source.

2. Driver is not operating at rated speed. 2. Check electric motor voltage; check 

     engine rpm

3. Wrong direction of rotation.

3. Change rotation to concur with direc- 

     tion indicated on bearing housing or 

     pump casing.

4. Total head is too high.

4. Re-evaluate head conditions.

5. Worn suction side plate or wear rings.

5. Replace defective parts as required.

6. Broken or bent impeller or shaft.

6. Replace as required.

7. Air leak through gasket.

7. Replace gasket.

8. Liquid is vaporizing

8. Provide additional pressure on liq- 

     uid being pumped by elevating liquid 

     source. Check temperature of liquid 

     being pumped’

RELEASED 03/Sep/2021 12:38:55 GMT

Summary of Contents for MP PUMPS CHEMFLO 6

Page 1: ...the operator Keep for future reference OPERATOR S MANUAL CHEMFLO 6 INCLUDING OPERATION INSTALLATION AND MAINTENANCE RELEASED 8 27 21 REV A CHEMFLO 6 3 X 2 INGERSOLL RAND COMPANY INC 34800 BENNETT DR...

Page 2: ...nstruction 316 stainless steel Flow CC Up to 450 gpm 1703 lpm Hydraulic Up to 500 gpm 1893 lpm Pedestal Up to 450 gpm 1703 lpm Head Feet CC Up to 157 ft 49m Hydraulic Up to 190 ft 58 m Pedestal Up to...

Page 3: ...als elastomers and all wetted parts to assure compatibility before using commission of the product y Verify the chemical compatibility of the pump wetted parts and the substance being pumped flushed o...

Page 4: ...NOT BE OPERATED DRY Pipe or hose of the same size or larger as inlet and outlet openings should be used on the installation When using pipe avoid sharp bends and use long radius elbows wherev er poss...

Page 5: ...en tighten the drive clamp assembly to lock the shaft sleeve onto the driver shaft After all fasteners are tight including the drive clamp assem bly remove the Assembly shim from the suction connectio...

Page 6: ...otors called impellers The action of the impeller increases the fluid s velocity and pressure and directs it towards the pump outlet WEAR AND INSPECTION POINTS Shaft Inspect threads keyways and should...

Page 7: ...surface of the seal seat in the adaptor Slide impeller and seal assembly into the adaptor Install drive clamp assembly on the shaft sleeve but do not tighten INSTRUCTIONS FOR SET SCREW TYPE SEAL Do no...

Page 8: ...3 8 16 x 1 63 4 21261 304 SS Cap Screw HH 5 16 18 x 7 8 4 21242 304 SS Capscrew HH 3 8 16 x 2 25 4 21269 304 SS Stud 3 8 16x2 00 4 33161 304 SS Capscrew ZPS HH 1 4 14 x 0 63 self DrillTap 4 36711 STEE...

Page 9: ...1 29992 CAST IRON Hydraulic Motor 1 59 DISP 1 29993 CAST IRON 12 Lockwasher 1 2 2 21254 304 SS 13 Capscrew HH 1 2 13 x 1 25 2 21246 304 SS 14 Pipe Plug 1 8 NPT 2 21255 316 SS Pipe Plug 1 4 NPT 2 2126...

Page 10: ...233 VITON O Ring AS 568 163 1 33757 EPDM O Ring AS 568 164 1 31234 TEFLON EN CAPS SIL 7 Housing Seal 1 31093 CF8M SS Housing Seal 1 32017 CF8M SS Item Description size Qty Part No Mtl 8 Slinger 1 3788...

Page 11: ...SS PED 5 6T 2100 N A MP51282 MP31751 MP38388 CF6PMP SS PED 5 6T 9 N A MP51282 MP31751 MP35686 CF6PMP SS PED 5 93T 21 CCS N A MP51282 MP31750 MP38502 CF6PMP SS PED 5 93T 2100 N A MP51282 MP31750 MP3987...

Page 12: ...Page 12 of 16 CHEMFLO 6 en DIMENSIONAL DATA CF6 PUMPAK FOR 145TC Figure 7 CF6 PUMPAK FOR 184TC Figure 8 RELEASED 03 Sep 2021 12 38 55 GMT...

Page 13: ...CHEMFLO 6 en Page 13 of 16 DIMENSIONAL DATA CF6 PUMPAK FOR 215TC Figure 9 CF6 W 1 16 DISP HYDRAULIC MOTOR Figure 10 RELEASED 03 Sep 2021 12 38 55 GMT...

Page 14: ...Page 14 of 16 CHEMFLO 6 en DIMENSIONAL DATA CF6 W 1 16 DISP HYDRAULIC MOTOR Figure 11 CF6 PED Figure 12 RELEASED 03 Sep 2021 12 38 55 GMT...

Page 15: ...there are no obstructions in the suc tion line Check NPSHa to ensure that there is enough liquid for pump oper ation 6 Driver is not operating at rated speed 6 Check electric motor voltage check engin...

Page 16: ...driver with pump 7 Power frame shaft is bent 7 Repalace shaft 8 Worn suction side plate or wear rings 8 Replace defective parts as required 9 Liquid heavier than expected 9 Check specific gravity and...

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