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CHEMFLO 6 (en) 

Page 15 of 16

TROUBLESHOOTING

PROBLEM

PROBABLE CAUSE

REMEDY

No liquid delivered.

1. Pump not primed.

1. Reprime pump, check that pump and

     there are no obstructions in the suc- 

     tion line.

2. Discharge valve closed

2. Check discharge valve.

3. Suction line clogged.

3. Remove obstructions.

4. Wrong direction of rotation.

4. Change rotation to concur with direc- 

     tion indicated on bearing housing or 

      pump casing.

5. Total head is too high

5. Re-evaluate head conditions.

6. Driver is not operating at rated speed. 6. Check electric motor voltage;check 

     engine rpm

7. Pump is vapor bound

7. Provide additional pressure on liq- 

     uid being pumped by elevating liquid 

     source.

8. Foot valve or suction pipe opening

     not submerged enough

8. Consult factory for proper depth. Use 

     baffler to eliminate vortices.

Pump not producing rated flow or head.

1. Air leak through gasket.

1. Replace gasket.

2. Air leak through stuffing box.

2. Replace or adjust packing/mechanical 

     seal.

3. Impeller partly clogged.

3. Back flush pump to clean impeller.

4. Worn suction side plate or wear rings.

4. Replace defective parts as required.

5. Pump is not properly primed.

5. Reprime pump, check that pump and

     there are no obstructions in the suc- 

     tion line. Check NPSHa to ensure that 

     there is enough liquid for pump oper- 

     ation.

6. Driver is not operating at rated speed. 6. Check electric motor voltage;check 

     engine rpm

7. Pump is vapor bound

7.  Provide additional pressure on liquid 

      being pumped by elevating liquid 

      source. or consider installing an air 

      release valve in the discharge line 

      to remove the air to allow the pump 

      to become dynamic.

8. Insufficient suction head.

8. Ensure that suction line shutoff valve 

     is fully open and line is unobstructed.

9. Worn or broken impeller.

9. Inspect and replace if necessary.

Pump starts then stops pumping.

1. Excessive air in liquid.

1. Clean and tighten all suction connec- 

     tions; relocate suction inlet in liquid 

     source.

2. Defective packing or seal.

2. Replace packing or seal.

3. Pump is vapor bound.

3.  Provide additional pressure on liquid 

      being pumped by elevating liquid 

      source. or consider installing an air 

      release valve in the discharge line 

      to remove the air to allow the pump 

      to become dynamic.

4. Air or vapor pockets in suction line.

4. Rearrange piping to eliminate air 

     pockets.

5. Air leak in suction line.

5. Repair leak.

Bearings run hot.

1. Improper alignment.

1. Re-align pump and drive.

2. Improper lubrication.

2. Check lubricate for suitability and 

     level.

3. Lube cooling.

3. Check cooling system

RELEASED 03/Sep/2021 12:38:55 GMT

Summary of Contents for MP PUMPS CHEMFLO 6

Page 1: ...the operator Keep for future reference OPERATOR S MANUAL CHEMFLO 6 INCLUDING OPERATION INSTALLATION AND MAINTENANCE RELEASED 8 27 21 REV A CHEMFLO 6 3 X 2 INGERSOLL RAND COMPANY INC 34800 BENNETT DR...

Page 2: ...nstruction 316 stainless steel Flow CC Up to 450 gpm 1703 lpm Hydraulic Up to 500 gpm 1893 lpm Pedestal Up to 450 gpm 1703 lpm Head Feet CC Up to 157 ft 49m Hydraulic Up to 190 ft 58 m Pedestal Up to...

Page 3: ...als elastomers and all wetted parts to assure compatibility before using commission of the product y Verify the chemical compatibility of the pump wetted parts and the substance being pumped flushed o...

Page 4: ...NOT BE OPERATED DRY Pipe or hose of the same size or larger as inlet and outlet openings should be used on the installation When using pipe avoid sharp bends and use long radius elbows wherev er poss...

Page 5: ...en tighten the drive clamp assembly to lock the shaft sleeve onto the driver shaft After all fasteners are tight including the drive clamp assem bly remove the Assembly shim from the suction connectio...

Page 6: ...otors called impellers The action of the impeller increases the fluid s velocity and pressure and directs it towards the pump outlet WEAR AND INSPECTION POINTS Shaft Inspect threads keyways and should...

Page 7: ...surface of the seal seat in the adaptor Slide impeller and seal assembly into the adaptor Install drive clamp assembly on the shaft sleeve but do not tighten INSTRUCTIONS FOR SET SCREW TYPE SEAL Do no...

Page 8: ...3 8 16 x 1 63 4 21261 304 SS Cap Screw HH 5 16 18 x 7 8 4 21242 304 SS Capscrew HH 3 8 16 x 2 25 4 21269 304 SS Stud 3 8 16x2 00 4 33161 304 SS Capscrew ZPS HH 1 4 14 x 0 63 self DrillTap 4 36711 STEE...

Page 9: ...1 29992 CAST IRON Hydraulic Motor 1 59 DISP 1 29993 CAST IRON 12 Lockwasher 1 2 2 21254 304 SS 13 Capscrew HH 1 2 13 x 1 25 2 21246 304 SS 14 Pipe Plug 1 8 NPT 2 21255 316 SS Pipe Plug 1 4 NPT 2 2126...

Page 10: ...233 VITON O Ring AS 568 163 1 33757 EPDM O Ring AS 568 164 1 31234 TEFLON EN CAPS SIL 7 Housing Seal 1 31093 CF8M SS Housing Seal 1 32017 CF8M SS Item Description size Qty Part No Mtl 8 Slinger 1 3788...

Page 11: ...SS PED 5 6T 2100 N A MP51282 MP31751 MP38388 CF6PMP SS PED 5 6T 9 N A MP51282 MP31751 MP35686 CF6PMP SS PED 5 93T 21 CCS N A MP51282 MP31750 MP38502 CF6PMP SS PED 5 93T 2100 N A MP51282 MP31750 MP3987...

Page 12: ...Page 12 of 16 CHEMFLO 6 en DIMENSIONAL DATA CF6 PUMPAK FOR 145TC Figure 7 CF6 PUMPAK FOR 184TC Figure 8 RELEASED 03 Sep 2021 12 38 55 GMT...

Page 13: ...CHEMFLO 6 en Page 13 of 16 DIMENSIONAL DATA CF6 PUMPAK FOR 215TC Figure 9 CF6 W 1 16 DISP HYDRAULIC MOTOR Figure 10 RELEASED 03 Sep 2021 12 38 55 GMT...

Page 14: ...Page 14 of 16 CHEMFLO 6 en DIMENSIONAL DATA CF6 W 1 16 DISP HYDRAULIC MOTOR Figure 11 CF6 PED Figure 12 RELEASED 03 Sep 2021 12 38 55 GMT...

Page 15: ...there are no obstructions in the suc tion line Check NPSHa to ensure that there is enough liquid for pump oper ation 6 Driver is not operating at rated speed 6 Check electric motor voltage check engin...

Page 16: ...driver with pump 7 Power frame shaft is bent 7 Repalace shaft 8 Worn suction side plate or wear rings 8 Replace defective parts as required 9 Liquid heavier than expected 9 Check specific gravity and...

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