Ingersoll-Rand Man Rider MR150K Series, Product Information

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8 MHD56490
Installation
Prior to installing the product, carefully inspect it for possible shipping damage. Products are supplied fully
lubricated from the factory. Check oil levels and adjust as necessary before operating product. Refer to
“Lubrication,” p. 24 for recommended oils and lubrication intervals.
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Product not installed properly may fall or cause a load to fall resulting in sever injury or death.
Before installation refer to Product Safety Manual and all safety warnings pertaining to this
product.
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Standards and Regulations!
Always install, operate, inspect, and maintain this product in accordance with all applicable
standards and regulations (state, country, and federal, etc.). For example in the USA, the
applicable standards are American Society of Mechanical Engineers (ASME).
Mounting
Use the winch lifting lugs to move, position, or install the winch. Refer to “Specifications,” p. 6 for the weight of the
winch. If applicable, add the weight of the wire rope and other components to the winch weight. Lift winch 3 to 4
inch (75 to 100 mm) off the ground to make sure that the winch is balanced before continuing installation.
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• Only use the lifting lugs on the winch for lifting or moving the winch.
• Do not weld to any part of the winch.
• Do not weld the winch to a structure. Make sure that the bolts are correct size and strength
to install the winch to the structure.
1. Make sure the winch is positioned to allow for proper spooling of the wire rope onto the drum. When installed
correctly, the direction of the drum for lift is clockwise as viewed from the motor end of the winch. Refer to
Figure 4, p. 26 .
2. The winch mounting surface must be flat and of sufficient strength to handle the rated load, plus the weight of
the winch and attached equipment. An inadequate foundation may cause distortion or twisting of the winch
uprights (endframes) and base resulting in winch damage.
3. Make sure the mounting surface is flat to within 0.005 inch (0.127 mm) per inch of the drum length. Shim if
necessary.
4. Make sure that the winch is correctly grounded to the personal lifting system before using.
5. Use 5/8 inch (16 mm), class 8.8 or better mounting bolts. Tighten evenly and torque to 150 ft lbs (203 Nm) for dry
thread fasteners. If the fasteners are plated, lubricated or a thread locking compound is used, torque to 99 ft lbs
(134 Nm). Use self-locking nuts or nuts with lockwashers.
6. Refer to “Rigging,” p. 11 for installation of wire rope and the Product Safety Information manual.
Table 4. Mounting Bolt Hole Dimensions
Mounting
Style
Dimensions
Drum Length
A B C
inches mm inches mm inches mm inches mm
FA150 20 508 18 458
0.7 18 12 300 LS-150 21 533 17.7 449
LS2–150 22 560 16.5 420
Note: Deck Mounting Holes incorporate FA150KG(i)MR, LS150RLP and LS2-150RLP Deck Mounting Patterns.