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Ingersoll-Rand HP825WCU, Operating, Maintenance And Parts Manual

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Ingersoll-Rand HP825WCU Operating, Maintenance And Parts Manual Download Page 132

-- 72 --

Book 35393560 (12/02)

TO UNLOADER INLET

35119858

CLAMP

A

B

C

D

E

F

G

H

J

K

L

M

N

P

Q

R

S

T

U

V

W

X

Y

Z

A1

A2

A3

A4

A5

A6

A7

A8

35598838

ELBOW

35112648

TUBE

35315894

ELBOW

35123496

CLAMP

35863638

BAND , MOUNTING

35502608

BAND , MOUNTING

36879195

NUT

( 8 REQD )

36880995

SCREW

( 8 REQD )

36893766

SUPPORT , A/E AIR CLEANER

36880995

SCREW

36879195

NUT

( 8 REQD )

( 8 REQD )

36866242

AIR CLEANER ASSY.

36893832

AIR CLEANER ASSY.

TO ENGINE TURBO

35279553

CLAMP

35274406

REDUCER

35161025

CLAMP

36895639

TUBE

35116615

CLAMP

35281328

ELBOW

36895647

TUBE

35116615

CLAMP

35117605

ELBOW

35596493

TUBE

36893758

SUPPORT , ENG. AIR CLEANER

36867778

EJECTOR , DUST

36867794

NUT , WING

36867786

ELEMENT , PRIMARY

36867794

NUT , WING

36876019

ELEMENT , SAFETY

36893840

ELEMENT , PRIMARY

36893857

ELEMENT , SAFETY

36896579

CLAMP

A9

VHP--825 / HP--940

XP--1050

VHP--825 / HP--940

VHP--825 / HP--940

XP--1050

VHP--825 / HP--940

XP--1050

VHP--825 / HP--940

VHP--825 / HP--940

VHP--825 / HP--940

VHP--825 / HP--940

VHP--825 / HP--940

XP--1050

XP--1050

METEOR

PORTABLE COMPRESSOR DIVISION

DESCRIPTION

MODEL NO.

INGERSOLL--RAND COMPANY

DATE/DWN BY:

MANUAL NO.

DATE/REV:

WAP

1--00/B

1--00

AIR INTAKE COMPLETE

35393560--63

Summary of Contents for HP825WCU

Page 1: ...not destroy this manual This manual must be available to the personnel who operate and maintain this machine OPERATING MAINTENANCE PARTS MANUAL COMPRESSOR MODELS Portable Power P O Box 868 501 Sanford...

Page 2: ...d services that consistently meet the requirements of our customers and each other CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of Califo...

Page 3: ...t countries requires that the machine display the EC Mark and conform to various directives In such cases the design specification of this machine has been certified as complying with EC directives An...

Page 4: ..._____ Represented In EC By Ingersoll Rand Company Limited Swan Lane Hindley Green Wigan WN2 4EZ United Kingdom Issued at Mocksville on 1 1 95 Issued at Hindley Green on 1 1 95 ________________________...

Page 5: ...s or add such improvements to products sold previously The intended uses of this machine are outlined below and examples of unapproved usage are also given However Ingersoll Rand cannot anticipate eve...

Page 6: ...tructions should be carefully read to obtain a thorough knowledge of the duties to be performed Please take pride in the compressor keep it clean and in good mechanical condition To enable proper main...

Page 7: ...ON SECTION 3 NOISE EMISSION SECTION 4 GENERAL DATA SECTION 5 OPERATION SECTION 6 MAINTENANCE SECTION 7 LUBRICATION SECTION 8 TROUBLESHOOTING SECTION 9 PARTS ORDERING SECTION 10 PARTS LIST SECTION 11 O...

Page 8: ...t be fitted and controlled by work procedures so that one machine cannot accidentally be pressurized or over pressurized by another Compressed air must not be used for a feed to any form of breathing...

Page 9: ...burns Do not open radiator while hot Rotating fan blade can cause serious injury Do not operate without guard in place Use care to avoid contacting hot surfaces engine exhaust manifold and piping air...

Page 10: ...RNING Flammable liquid Air gas flow or Air discharge Look for these signs on machines shipped to international markets outside North America which point out potential hazards to the safety of you and...

Page 11: ...nual Rough Service Designation Wet Location Operation WARNING Consult the operation and maintenance manual before performing any maintenance WARNING Before connecting the tow bar or when preparing to...

Page 12: ...and Maintenance manual before operation or maintenance of this machine is undertaken XX km h Pressurized component or system Do not exceed the speed limit Pressurized vessel Do not remove the Operatin...

Page 13: ...rkets in North America which point out potential hazards to the safety of you and others Read and understand thoroughly Heed warnings and follow instructions If you do not understand inform you superv...

Page 14: ...th 105 km hr Rotating fan blade Can cause serious Do not operate without guard in place WARNING injury Falling off machine Can cause serious injury Access lifting bail from inside machine or death WAR...

Page 15: ...s are present on the machines Replace decals that are not readable FREE SAFETY DECALS CAUTION This engine is equipped with an electric heater starting aid DO NOT USE ETHER ENGINE DAMAGE WILL OCCUR Hig...

Page 16: ...of twenty four 24 months from shipment toor theaccumulation of 4 000 hours of service by the initial user For Air Ends the warranty against defects will include replace ment of the complete Air End pr...

Page 17: ...workmanship during the period prescribed above Such part will be repaired or replaced without charge to the initial user during normal working hours at the place of business of an Ingersoll Rand distr...

Page 18: ...n compressors in generators as of 1 1 01 24 24 2000 2000 5 yrs 5000 hrs using OEM fluids and filters with 250 deductible 2 yrs 4000 hrs using IR fluids and filters DEUTZ 24 2000 Available at dealer IN...

Page 19: ...i e change of ownership Machines shipped outside the United States require notification be made to initiate the machine warranty Fill out the Warranty Registration Form in this section keep a copy for...

Page 20: ...ctric water etc Utility Contractor SERVICING DISTRIBUTOR USER ACKNOWLEDGEMENT 1 The Purchaser has been instructed and or has read the manual and understands proper preventative maintenance general ope...

Page 21: ...Book 35393560 12 02 21 Ingersoll Rand Company Portable Compressor Division P O Box 868 Mocksville North Carolina 27028 Attention Warranty Department fold...

Page 22: ...of the air intake system or parts thereof enclosure or parts thereof Removal of any of the following fan shroud vibration mounts sound absorption material Operation of the compressor with any of the e...

Page 23: ...TY The manufacturer warrants to the ultimate purchaser and each subsequent purchaser that this air compressor was designed built and equipped to conform at the time of sale to the first retail purchas...

Page 24: ...ease E Enclosure Panels Enclosure panels should also be inspected at 100 hour operational intervals All panels that are warped punctured torn or otherwise deformed such that their noise containment fu...

Page 25: ...Book 35393560 12 02 25 MAINTENANCE RECORD FOR NOISE EMISSION CONTROL AND EXTENDED WARRANTY ITEM NO DESCRIPTION OF WORK HOURMETER READING MAINT INSPECT DATE LOCATION CITY STATE WORK DONE BY NAME...

Page 26: ...l System 24 VDC FLUID CAPACITIES gallons litres Compressor Lubricant 26 98 4 Engine Lube including filter 9 34 1 Engine Coolant 13 8 52 2 Fuel Tank Clean DIESEL fuel 142 538 Notice Above 15_F 9_C Use...

Page 27: ...ressor package to the carrier base unless it is an Ingersoll Rand provided system COMPRESSOR OIL LEVEL The oil level should be checked before the unit is started Always check the oil level while the u...

Page 28: ...to build up full air pressure and ensure proper oil circulation Check battery for proper connections and condition COMBUSTIBLE GAS CAN CAUSE SEVERE BURNS BLINDNESS OR DEATH KEEP SPARKS AND OPEN FLAME...

Page 29: ...art Option Press and hold the BYPASS button for ten 10 to fif teen 15 seconds This operates the24 volt compres sor which pressurizes the inlet valve and holds it closed for easier starting In cold wea...

Page 30: ...he engine stops the automatic blowdown valve will begin to relieve all pressure from the receiver separator system CAUTION Never allow the unit to sit stopped with pressure in the receiver separator s...

Page 31: ...down and investigate The upper four 4 lamps are electronically latched to only respond to the first or primary signal for a shutdown In other words if the automatic shutdown is the result of one of t...

Page 32: ...GNOSTICS AUTO SHUTDOWN 9 High Compressor Temperature 248_F 120_C or more 10 Low Engine Oil Pressure 12 psi or less 11 High Engine Temperature Coolant above 215_F 102_C 12 Low Fuel Level Comes on first...

Page 33: ...or idle speed Loosen jam nut L at air cylinder AC shaft Rotate air cylinder shaft M to adjust speed to no load rpm If unable to obtain no load rpm loosen nut C and rotate throttle arm A as required M...

Page 34: ...via manual valving Refer to Illustration 36534774 One path allows Standard Operation which bypasses the IQ System and delivers air quality equivalent to a standard oil flooded portable compressor If t...

Page 35: ...tem occurs MAINTENANCE Daily Maintenance Verify during full load maximum compressed air de livery that the IQ System filter restriction indicators do not show excessive restriction Restriction indicat...

Page 36: ...nel S Lower the housing to floor panel and lean it against the airend Remove and replace the filter element being careful not to damage outer wrap Verify the part number of new element vs old element...

Page 37: ...refully by a Disconnecting any downstream equipment b Opening the discharge valve to atmosphere Use hearing protection if necessary S The machine cannot be started accidentally or otherwise by posting...

Page 38: ...inner wing nut and in ner safety element 2 Inspect air cleaner housing for any condition that might cause a leak and correct as neces sary 3 Wipe inside of air cleaner housing with a clean damp cloth...

Page 39: ...e service air valve s and manual blowdown valve to ensure that system is relieved of all pressure Close the valve s 2 Turn the spin on filter element counterclockwise to remove it from the filter hous...

Page 40: ...efficiency is impaired Each month it is recommended that the oil cooler be cleaned by directing compressed air which contains a nonflammable safety solvent through the core of the oil cooler This sho...

Page 41: ...to prevent hose cover abrasion through vibration This abrasion may occur when two hose lines cross or when a hose line rubs against a fixed point therefore it is neces sary that all clamps be replace...

Page 42: ...wear Re place any damaged or worn parts Repack wheel bearings Use a wheel bearing grease conforming to specification MIL G 10924 and suitable for all ambi ent temperatures Grease can be replaced in a...

Page 43: ...ed with BOTH Discharge air pressure gauge reads zero 0 No air discharging from service valve or manual blowdown valve When draining oil use valve at bottom of separator tank When adding oil remove and...

Page 44: ...less than the element measurement If not cut to size being sure to cut in an approximate 45_ angle Remove scavenge tube Reposition cover use care not to damage gaskets Replace cover mounting screws ti...

Page 45: ...it was painted and heat cured at the factory with a high quality thermoset polyester powder coating The following care will ensure the longest possible life from this finish 1 If necessary to remove d...

Page 46: ...er hole plug in the brake backing plate and rotate the star ad justing nut until you cannot rotate the wheel by hand Then back off the adjustment ten to twelve 10 12 notches Note Always rotate wheel i...

Page 47: ...t rotate If all wheels will rotate adjust knob on lever until brakes are fully applied If one or two wheels will still rotate adjust the cables for those wheels and recheck 4 After brakes are adjusted...

Page 48: ...nd open manual blowdown valve Use care to avoid contacting hot surfaces engine exhaust manifold and piping air receiver and air discharge piping etc Never operate this machine with any guards removed...

Page 49: ...C Wheel Lug Nuts C Hoses oil air intake etc C Automatic Shutdown System Test C Air Cleaner System Visual C Compressor Oil Cooler Exterior C CLEAN Engine Radiator Exterior C CLEAN Fasteners Guards C A...

Page 50: ...in the formation of varnishes shellacs or lacquers which may be insoluble Such deposits can cause se rious troubles including clogging of the filters Where possible do NOT mix oils of different types...

Page 51: ...rt COMPRESSOR LUBRICATION 23_C to 52_C 10_F to 125_F 40_F to 125_F 40_C to 52_C Mil PRF 2104G SAE 10W IR Pro Tect IR Performance 500 Mil L 46167 IR XHP 505 10_F to 125_F 23_C to 52_C 65_F to 125_F 18_...

Page 52: ...he compressor will still operate is it safe to continue operating it to make further checks B Do The Simplest Things First Most troubles are simple and easily corrected For example most complaints are...

Page 53: ...of Cooling Air Loose Wire Connection Malfunctioning circuit board TROUBLE SHOOTING CHART Bold Headings depict the COMPLAINT Subheadings suggest the CAUSE Note Subheadings suggest sequence to follow t...

Page 54: ...noid Malfunctioning Relay Defective Safety Bypass Switch Add oil Relocate or reposition See Engine Oil Spec Change oil Replace element s See Trouble Shooting in Engine Manual Repair or replace Replace...

Page 55: ...fective Minimum Pressure Valve Defective Separator Element Wrong Air Filter Element Above spec limit Relocate or reposition unit Add oil Look for any leaks Check spec in this manual Clean exterior sur...

Page 56: ...Unloader Butterfly Valve Defective Safety Valve Defective Separator Element Ice in Regulation Lines Orifice Move unit to cleaner environment Install new element Read procedure in this manual Install p...

Page 57: ...y and in location relative to the other parts in the assembly The part number the description of the part and the quantity of parts required are shown on each illustration or on adjacent page The quan...

Page 58: ...so permanently stamped in the metal of the frame side rail c Always specify the number of the parts list pub lication d Always specify the quantity of parts required e Always specify the part number a...

Page 59: ...y or failure in the estimated delivery or shipment of material and equipment or for any damages suffered by reason thereof The company makes no other warranty or representa tion of any kind whatsoever...

Page 60: ...ears old and returned with two or more reusable major castings Category C The airend must be over five years old Your nearest sales office autonomous company or authorized distributor must first conta...

Page 61: ...3 Sht 4 Frame Running Gear Frame Running Gear Running Gear Complete Sht 3 Sht 4 Running Gear Complete Steerable Steerable Air End Assembly Sht 1 Sht 2 Sht 3 Sht 4 Sht 5 Sht 6 Sht 7 Sht 8 Sht 9 Sht 10...

Page 62: ...Sht 2 Sht 3 Sht 4 Enclosure Assembly Enclosure Assembly Enclosure Assembly Enclosure Assembly Enclosure Assembly Enclosure Assembly Sht 1 Sht 2 Sht 3 Sht 4 Sht 5 Sht 6 Belly Pans Belly Pans Sht 1 Sht...

Page 63: ...A1 A2 A3 A4 A5 A6 FAST TRACK RUNNING GEAR A8 A9 A9 A7 Y A2 A3 A7 A2 A3 A7 STARTS AT SERIAL NO 291411 METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL...

Page 64: ...35385434 KIT EQUALIZER 36891794 FRONT AXLE ASSEMBLY 36891786 REAR AXLE ASSEMBLY 36892701 FRAME 35304666 STEP 95922910 NUT 4 REQD 35326958 HANGER FRONT 36895225 HANGER CENTER 35326966 HANGER REAR 3687...

Page 65: ...02 STEERABLE RUNNING GEAR A B C D E F G H J K L M N P METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 3 00 B 3 00 FRAME AND RUNNING G...

Page 66: ...ASSEMBLY 36895399 REAR AXLE ASSEMBLY 36892719 FRAME 35304666 STEP 95922910 NUT 4 REQD 36893733 LIFTING BAIL 36763670 SCREW 4 REQD 35297340 NUT 4 REQD N P 95930723 SCREW 16 REQD 35374453 NUT 16 REQD ME...

Page 67: ...7 Book 35393560 12 02 METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 3 00 B 3 00 JACK ASSEMBLY 35393560 6 A B C D E F G H J K L N M...

Page 68: ...8 Book 35393560 12 02...

Page 69: ...9 Book 35393560 12 02...

Page 70: ...10 Book 35393560 12 02...

Page 71: ...A B C E F D G H J K N P Q R S T U L M V W X Y Z A1 A2 A3 METEOR A4 PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 RUNNING GEAR...

Page 72: ...NG INNER 35316884 CUP INNER 35316868 SEAL GREASE 36891794 FRONT AXLE ASSEMBLY 36891786 REAR AXLE ASSEMBLY 35385392 SPRING 35385236 HUB 35385244 STUD 12 REQD 35385293 BEARING OUTER 35385277 CUP OUTER C...

Page 73: ...E F G V W X Y Z A1 A2 A3 A4 B1 P Q R S T U A8 A9 H J K L M N A5 A6 A7 METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 RUN...

Page 74: ...A10X1613C FITTING LUBE 35588755 PIN CENTER 25A13C298 PIN ROLL 12A5D13Z1 WASHER 36719557 DRAWBAR 35107168 PIN HINGE 11A13C83E PIN COTTER 36753242 ARM CENTER 35588953 BALLJOINT INNER 35140722 NUT JAM 36...

Page 75: ...0 12 02 F G H J K L M N P Q R A B C D E S T U V W X Y METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 RUNNING GEAR STEERA...

Page 76: ...RING AXLE REAR 35834621 U BOLT 35111566 NUT SEAL BEARING BEARING WASHER 11A13C413E PIN COTTER 36776821 NUT 36776813 CAP GREASE 35589126 36851608 36851590 35106814 36777209 35106806 35608360 35379916 3...

Page 77: ...N S T U V W X Y Z A1 A2 A3 A5 A6 A7 A8 A9 B1 B2 B3 B4 B5 B6 A4 N P B7 STARTS AT SERIAL NO 291411 METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO...

Page 78: ...35322445 GUIDE 95923108 NUT 35300532 BEARING 95245288 NUT 35322452 BUSHING 35601475 LEVER 35144492 NUT 35322635 JOINT BALL 35145242 SCREW 35144492 NUT 95043196 WASHER 95076741 NUT 35322429 ROD 950983...

Page 79: ...560 12 02 A B C D E F G H H J K STARTS AT SERIAL NO 291411 METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 EXHAUST COMPLE...

Page 80: ...35279025 SCREW 5 REQD 36893675 MUFFLER 35857036 CAP RAIN J K 36897791 COVER 35279023 SCREW 8 REQD 35127653 SEALCLAMP 36897783 SUPPORT EXHAUST TUBE METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODE...

Page 81: ...12 02 A B C D E F G H J K L M N P Q STARTS AT SERIAL NO 291411 METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 AIREND COM...

Page 82: ...COME WITH A ONE YEAR WARRANTY THESE BENEFITS MAKE A FACTORY REBUILT AIREND THE ONLY COST EFFECTIVE OPTION CALL YOUR LOCAL IR DEALER FOR MORE DETAILS PLEASE PROVIDE YOUR AIREND SERIAL NUMBER EXCHANGE A...

Page 83: ...73927 SCREW WASHER 2 35358274 SCREW 4 35599950 MOUNT RUBBER 2 226WW AIR END COMPLETE 35101476 WASHER 2 MANUAL NO DRAWING NO DATE REV 35393560 21A 8 02 A 6 UNIT CFM A E ASSY NO HP 600 36047454 226WW XP...

Page 84: ...393560 12 02 A B C E F D G H K N P Q R S T U L M V W J METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 UNLOADER ASSEMBLY...

Page 85: ...89 COVER PISTON 35327204 WASHER 35592534 DIAPHRAGM 35591163 PISTON 35332683 SPRING U V W 35328228 BUSHING 35332691 SPRING 35597509 VALVE ASSEMBLY 95928255 PLUG 35374842 SCREW 12 REQD 35374834 SCREW 8...

Page 86: ...B C E F D G H J K N P Q R S T U L M V E W HP 825 HP 935 XP 900 XP 1050 METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 AI...

Page 87: ...EARING TAPERED ROLLER 36854925 BEARING TAPERED ROLLER 36851459 CASE GEAR 35223145 RING RETAINING 36846400 SHAFT DRIVE XP 1050 HP 935 93488732 36893360 35593508 SEAL SHAFT 95358164 O RING 96712187 SCRE...

Page 88: ...A B C E F D G H J K N P Q R M L L S T HP 825 HP 935 XP 900 XP 1050 METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 AIR E...

Page 89: ...IN LOCATING 36005023 ROTOR SET 35299312 SPACER 35299270 BEARING ROLLER 35364728 SPRING SET 35299338 RING SNAP 35364710 SPRING SET 35365261 PIN LOCATING T 35272541 SCREW 17 REQD 95239919 PIN LOCATING 9...

Page 90: ...02 A B C E D H F K G H F B J J K C D HP 825 HP 935 XP 900 XP 1050 METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 AIR END...

Page 91: ...9309 COVER REAR BEARING 35299254 BEARING ROLLER 95358198 O RING 96706429 SCREW 16 REQD 36866069 HOUSING REAR BEARING 35272533 SCREW 3 REQD HP 825 HP 935 XP 900 XP 1050 METEOR PORTABLE COMPRESSOR DIVIS...

Page 92: ...02 A B C E F D G H L M Q R S T J K V W X Y E VHP 825 Z A1 U P N METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 AIR END...

Page 93: ...96706254 SCREW VHP 825 39485982 SPACER 39314679 SPACER BEARING 36846426 BEARING ROLLER 95239919 PIN DOWELL 39861851 CASE GEAR 35364975 KEY 35361328 KEY 39481734 CLAMP 39141825 SCREW 3 REQD 36854925 BE...

Page 94: ...35393560 12 02 A K B D E C G G M H J L M VHP 825 P N METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 AIR END ASSEMBLY 353...

Page 95: ...23 GASKET 39779467 HOUSING ROTOR 36005981 ROTOR SET 39481791 BEARING ROLLER 161A13S625 RING RETAINING 95096806 RING SNAP 35365261 PIN LOCATING 39180542 SCREW 4 REQD 39180526 SCREEN 2 REQD 36798361 GUA...

Page 96: ...3560 12 02 A B C E G H J K H B N L VHP 825 F M R D S Q P METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 AIR END ASSEMBLY...

Page 97: ...REAR BEARING 35605203 BEARING ROLLER 95024312 O RING 39438221 BEARING ROLLER 39437686 BEARING ROLLER 39437009 SHIM 001 SHIM 003 39437025 SHIM 010 39437017 R 39457544 SHIM 001 SHIM 003 39457569 SHIM 00...

Page 98: ...ACER 1 226WW AIR END ASSEMBLY U 36764785 PLATE CLAMP 1 V 35336304 SCREW 1 W 39253992 O RING 1 MANUAL NO DRAWING NO DATE REV 35393560 35A 8 02 A A B C D E F G H J K L M N P Q R S T U V W 1 36854925 BEA...

Page 99: ...WING NO DATE REV 35393560 35B 8 02 A 2 39437686 BEARING 4 UNIT CFM GEAR SET PART NO A E ASSY NO HP 600 35269117 36047454 226WW XP 750 35298132 36047462 HP 750 35335363 36047470 XP 825 35334853 3604748...

Page 100: ...ook 35393560 12 02 STARTS AT SERIAL NO 291411 METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 AIR END PIPING 35393560 36...

Page 101: ...RIAL NO 291411 METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 AIR END PIPING 35393560 37 A B C 95959607 CONNECTOR 399112...

Page 102: ...ook 35393560 12 02 STARTS AT SERIAL NO 291411 METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 AIR END PIPING 35393560 38...

Page 103: ...RIAL NO 291411 METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 AIR END PIPING 35393560 39 A B C 35279827 ELBOW TUBE 39911...

Page 104: ...D E F G H J K L M N P Q R S T U V W X Y Z A1 A2 A3 A4 A5 METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 RADIATOR AND OI...

Page 105: ...35371558 SCREW 2 REQD 36879302 SCREW 2 REQD 36879211 NUT 2 REQD 36894806 PLATE ORIFICE 36797652 SCREW 10 REQD 35346741 NUT 8 REQD 36894814 SUPPORT OIL COOLER 35371558 SCREW 5 REQD 36880995 SCREW 5 RE...

Page 106: ...35393560 12 02 A B C D E F G H J K L M N P Q R S C U T METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 RADIATOR PIPING 35...

Page 107: ...8 INCHES 36845592 CLAMP 35135458 HOSE 47 INCHES 95235131 CLAMP 2 REQD 35222017 CLAMP 8 REQD 35330570 HOSE 3 REQD 36894772 TUBE TO BOTTOM OF ENGINE TO TOP OF ENGINE 35356534 HOSE 36894764 TUBE T U TO L...

Page 108: ...2 02 A B C D E F G H J K L M N P Q R S T U V W X A B T J J W Y Z METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 PARKING...

Page 109: ...K 35603216 CLEVIS 35857382 LEVER 36847432 BRACKET R H 95935136 SCREW 35357151 PIN 36895407 CABLE 35602895 CLIP 35602903 SPACER 35279025 SCREW 95935086 NUT Y 96700877 NUT 36043396 PARKING BRAKE COMPLET...

Page 110: ...02 A B C D E B G H J S L M N P Q R F D F T U H J H C C K K J L METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 BRAKE LIN...

Page 111: ...EMBLY X1182T23 CLAMP TUBE 35356336 UNION 35356369 HOSE FLEX BRAKE ACTUATOR ASSEMBLY TO R H SIDE FRONT AXLE TO L H SIDE FRONT AXLE 36867471 S T TUBE ASSEMBLY TUBE ASSEMBLY 36043354 BRAKE ASSEMBLY U TUB...

Page 112: ...A B C F G H J K L M P S E D R Q STARTS AT SERIAL NO 291411 METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 SEPARATOR TAN...

Page 113: ...3 REQD 36891315 ELEMENT 36891323 COVER 35602325 SPRING 35375377 SCREW 95252409 PLUG SCREW 36891083 GAGE OIL LEVEL 36898476 TANK SEPARATOR STANDARD EEC 36879302 16 REQD Q R S 95280541 O RING 95252409 P...

Page 114: ...4 Book 35393560 12 02 J A B C D E F G H METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 MINIMUM PRESSURE VALVE 35393560 5...

Page 115: ...U XP750WJD HP600CWCU HP600W JD SCAVENGE OIL TO COMPRESSOR INLET XP825CWCU XP825WJD HP750CWCU HP750W JD S E P A R A T O R T A N K O I L C O O L E R 1 3 1 2 4 6 7 8 9 4 51 50 48 TOP PORT 47 46 40 35 37...

Page 116: ...7325 PISTON 35367358 SPRING 35367317 CHECK VALVE ASSEMBLY 35367333 BODY G H J MINIMUM PRESSURE CHECK VALVE ASSEMBLY PART NUMBER 35598770 11A5D6Z1 METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL...

Page 117: ...57 Book 35393560 12 02 A B C D E F METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 OIL FILTER ASSEMBLY 35393560 52...

Page 118: ...MBLY A B C D E F 36788982 BINDER 3 RING 95942553 SCREW 2 REQD 95923033 NUT 2 REQD 36893766 SUPPORT A E AIR CLEANER METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE...

Page 119: ...ook 35393560 12 02 A B C D E F G H J K L M N P METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 FUEL TANK COMPLETE 3539356...

Page 120: ...FUEL RETURN 36881928 HOSE ASSEMBLY 35283118 ELBOW 90 35369347 CONNECTOR 2 REQD 35356484 TUBING 35369339 CONNECTOR 2 REQD 35322395 MUFFLER 2 REQD 36893949 SENDER FUEL 36842102 SCREW 5 REQD METEOR PORT...

Page 121: ...37 24 35 36 33 30 31 29 28 27 25 51 50 52 53 21 20 AIREND UNLOADER OUT IN IN OUT 24V COMPRESSOR SEPARATOR TANK SPEED CONTROL AIR CYLINDER PRESS SW DISCH PRESS GA STARTS AT SERIAL NO 291411 METEOR PORT...

Page 122: ...JIC 33 36843464 TUBE FLARED 38 JIC TUBE FLARED 8 JIC 34 35 35301126 36 36844074 HOSE 6 JIC X 52 00 LONG 37 35311471 HOSE 6 JIC X 30 00 LONG 38 95667341 NIPPLE CLOSE 25 NPT 39 35302314 ADAPTER 40 35141...

Page 123: ...10 19 50 34 44 47 44 7 6 23 17 4 42 43 9 11 10 16 15 41 12 13 14 45 3 2 1 5 40 49 48 18 38 39 22 37 24 35 36 33 30 31 29 28 27 25 51 50 52 53 21 20 SPEED CONTROL AIR CYLINDER AIREND UNLOADER PRESS SW...

Page 124: ...FLARED 8 JIC 34 35 35301126 ELBOW 90 125 NPT X 6 JIC CU UNITS ONLY 36 36844074 HOSE 6 JIC X 52 00 LONG CU UNITS ONLY 37 35311471 HOSE 6 JIC X 30 00 LONG 38 95667341 NIPPLE CLOSE 25 NPT 39 35302314 ADA...

Page 125: ...39 46 37 39 40 45 44 43 42 41 39 38 41 1 1 1 1 3 2 4 5 7 8 9 6 36 49 50 35 1 30 19 18 28 29 17 16 15 14 20 23 21 22 24 25 32 33 34 31 26 27 12 11 10 30 BOTTOM PORT TOP PORT 48 47 51 STARTS AT SERIAL...

Page 126: ...LD W O RING TUBE ASSY STRAIGHT CONN 56 18 X 6 JIC W 0 RING TUBE ASSY TUBE ASSY TEE SWIVEL 88 14 X 10 JIC TUBE ASSY STRAIGHT CONN 88 14 X 10 JIC W O RING TUBE ASSY 1 35296409 19 95365094 39225511 SAFET...

Page 127: ...O I L C O O L E R TO REAR OF ROTOR HOUSING UNDER UNLOADER SEPARATOR TANK AIREND SEE DETAIL A FOR CONFIGURATION OF VHP UNITS DETAIL A 39 46 37 39 40 45 44 43 42 41 39 38 41 1 1 1 1 3 2 4 5 7 8 9 6 36 B...

Page 128: ...O RING OIL LEVEL GAGE ASSY DISCHARGE HOSE ASSY GASKET HEX SCREW M16 2 00 X 55LG MANIFOLD W O RING TUBE ASSY STRAIGHT CONN 56 18 X 6 JIC W 0 RING VHP UNITS ONLY TUBE ASSY ELBOW 90 75 16 X 10 JIC W O RI...

Page 129: ...69 Book 35393560 12 02 A B C D E F G H J METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 STARTING AID 35393560 60...

Page 130: ...W 4 REQD 35103506 CLAMP 14A5C55 WASHER 4 REQD 92304500 NUT 4 REQD 35357961 VALVE BRACKET ASSEMBLY 35112911 CYLINDER ETHER 35357052 STARTING AID KIT COMPLETE METEOR PORTABLE COMPRESSOR DIVISION DESCRIP...

Page 131: ...K L M N P Q R S T U V W X Y Z A1 A2 A3 A4 A5 A6 A7 A8 C B B B U Z Z Z A1 M N P H A9 METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1...

Page 132: ...61025 CLAMP 36895639 TUBE 35116615 CLAMP 35281328 ELBOW 36895647 TUBE 35116615 CLAMP 35117605 ELBOW 35596493 TUBE 36893758 SUPPORT ENG AIR CLEANER 36867778 EJECTOR DUST 36867794 NUT WING 36867786 ELEM...

Page 133: ...60 12 02 A B C D E F G H J K STARTS AT SERIAL NO 291411 METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 BATTERY AND MOUNT...

Page 134: ...VE 35128982 CABLE JUMPER 35512425 CABLE POSITIVE 36860005 J BOLT 4 REQD 36853265 WASHER 4 REQD 95923298 NUT 4 REQD 36895456 HOLD DOWN 2 REQD 36892523 BATTERY 2 REQD WET DRY METEOR PORTABLE COMPRESSOR...

Page 135: ...0 12 02 A B C D E F G H J K L M N P Q R S T U V METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 INSTR CONTROL PANEL MOUNT...

Page 136: ...04115 GAGE DISCHARGE AIR TEMPERATURE 36841146 KIT RESISTOR BULB 36870590 GAGE ENGINE OIL PRESSURE 35372416 TACHOMETER 35604115 GAGE ENGINE WATER 36841153 GAGE VOLTMETER SWITCH ACCESSORY 35255561 SWITC...

Page 137: ...02 INGERSOLLRAND A B C D E F G H J K L M N P Q R S T METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 INSTR CONTROL PANEL...

Page 138: ...ER 95935037 WASHER 2 REQD 35273366 NUT 35327303 EYEBOLT 95923314 35327311 SPRING 95923314 NUT WASHER 35577873 SWITCH MAG 36878361 36892370 MODULE LOW WATER 36844595 ENCLOSURE INSTRUMENT PANEL 36845733...

Page 139: ...2 02 A B C D E F G H J K L M N P Q R S T U V W X Y Z A1 A A2 METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 ENCLOSURE AS...

Page 140: ...E 36740421 HINGE 4 REQD 36894400 DOOR 36894475 PANEL R H FRONT SIDE 36894442 PANEL R H FRONT 36894418 DOOR 36894368 PANEL R H REAR 36894384 PANEL R H REAR 36894400 DOOR 36894376 PANEL L H REAR 3689435...

Page 141: ...81 Book 35393560 12 02 A B C D E F G G G G METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 ENCLOSURE ASSEMBLY 35393560 72...

Page 142: ...ONG 36894392 RAIL REAR TOP 36894533 RAIL R H REAR 36894525 RAIL R H LONG 36894483 RAIL FRONT TOP 36755742 STRIP CONNECTOR METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPAN...

Page 143: ...ok 35393560 12 02 A B C D E F G H J K L M N P Q METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 ENCLOSURE ASSEMBLY 353935...

Page 144: ...ROOF 8 REQD 36894582 GUTTER 4 REQD 36894491 PANEL FRONT ROOF 36894509 PANEL MIDDLE ROOF 36879104 COVER COOLER 36894517 PANEL REAR ROOF 35305416 PLATE STRIKER 35131051 LATCH DOOR 36771186 CABLE 3679863...

Page 145: ...35393560 12 02 A C D E F G B E STARTS AT SERIAL NO 291411 METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 BELLY PANS 353...

Page 146: ...BELLY 36895571 PAN R H FRONT BELLY 36880623 COVER FLEX 36895589 PAN R H MIDDLE BELLY 36895605 PAN ENGINE REAR BELLY 36895621 PAN EXHAUST BELLY METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO...

Page 147: ...ook 35393560 12 02 A B D G H J K L M N C M E F E P METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 ACOUSTIC PANELS 353935...

Page 148: ...T ROOF 36894962 PANEL MIDDLE ROOF 36894905 PANEL R H FRONT 36894939 PANEL R H SIDE 36894921 PANEL R H MIDDLE 36894913 PANEL R H REAR 36894988 PANEL REAR ROOF 36894970 PANEL R H L H ROOF 36846822 PANEL...

Page 149: ...89 Book 35393560 12 02 G H A B C D E F J K L METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 ACOUSTIC PANELS 35393560 80...

Page 150: ...050 PANEL R H INTAKE BAFFLE 36895043 PANEL R H INTAKE BAFFLE 36894855 PANEL L H EXHAUST BAFFLE 36894863 PANEL R H EXHAUST BAFFLE 36854040 PANEL DOOR BOTTOM 36854065 PANEL DOOR MIDDLE 36854024 PANEL DO...

Page 151: ...C 27028 36522035 Read Operator s Manual supplied with WARNING WARNING death WARNING WARNING Discharged air can contain carbon monoxide or other contaminants DANGER Do not breathe this air death Trapp...

Page 152: ...ONTO HITCH SECURING HITCH ATTACHING SAFETY CHAINS PER ILLUSTRATION ATTACHING BRAKE ACTUATOR BREAKAWAY CHAIN CABLE CONNECTING LIGHTING PLUG IF SUPPLIED REMOVING WHEEL CHOCKS TESTING BRAKES IF SUPPLIED...

Page 153: ...or covers Ingersoll Rand Co Mocksville NC 27028 36522027 or death Rotating fan blade Do not operate without guard in place 36522050 WARNING Ingersoll Rand Co Mocksville NC 27028 WARNING Combustible ga...

Page 154: ...AT HEATER SWITCH S11 START PROTECT SWITCH S7 N C RED ORN P1 1 P1 10 P1 21 P1 7 P1 2 K3 ENGINE OIL PRESS SW S15 N O D7 DIODE D5 UNLOADER VALVE SOL L4 START RUN SOL VALVE L3 YEL BLK BYPASS SWITCH S2 P1...

Page 155: ...T BRN WHT BRN PNK RED ORN YEL BLK GRY PANEL LIGHT SW S12 VIO RED RED ORN BRN BRN VIO YEL LT BLU BRN THERMAL SENSOR SEPARATOR TS1 UNLOADER COMPRESSOR MOTOR B2 OPTIONAL S P2 9 COMPRESSOR TEMP P2 10 ENGI...

Page 156: ...N VIO WHT BRN VIO WHT BRN VIO WHT BRN VIO WHT BRN VIO WHT ORN WHT VIO BLK VIO BLK VIO BLK VIO BLK VIO BRN ORN RED GAGE LIGHT DS3 GAGE LIGHT DS4 GAGE LIGHT DS5 GAGE LIGHT DS6 GAGE LIGHT DS7 VIO WHT VIO...

Page 157: ...TS1 36865756 248 TEMPERATURE SWITCH S4 36865756 DISCHARGE PIPE SWITCH PB1 35356799 LOW WATER PROBE U2 36893949 FUEL LEVEL SENDER S9 36847838 S8 36847838 RT1 35367218 300 TEMPERATURE SENDER ENGINE RES...

Page 158: ...ok 35393560 12 02 A B C D E F G H J K L METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 ENCLOSURE AND ACOUSTICS EEC 35393...

Page 159: ...898625 REAR END CAP R H 36898757 DOOR REAR 36740421 HINGE 36849925 LATCH 36898575 PANEL REAR ROOFL H 36898633 RAIL REAR TOP 36898583 PANEL ROOF REAR R H 36898567 PANEL ROOF REAR METEOR PORTABLE COMPRE...

Page 160: ...3560 12 02 A B C D E F G H J K L M N P Q R S T METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 ENCLOSURE AND ACOUSTICS EE...

Page 161: ...AUST 36898690 PANEL BAFFLE EXHAUST 3 REQD 36898724 PANEL LOUVER R H 36898641 PANEL ROOF REAR 36898674 PANEL END CAP BOTTOM 36898740 PANEL LOUVER LOWER 36898732 PANEL LOUVER UPPER 3 REQD 36898658 PANEL...

Page 162: ...B C D E F G H J K L M N P Q R S T U V W X Y Z A1 A2 D D D T U A3 V V METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 AFTE...

Page 163: ...D STAGE 39240726 FILTER 1ST STAGE 36893295 SEPARATOR WATER 95037404 BUSHING 95048906 NIPPLE 36895936 ADAPTER 36895910 TUBE 36866010 FLANGE SPLIT 36866028 O RING 95920708 SCREW 36866028 O RING A3 95953...

Page 164: ...104 Book 35393560 12 02 A B D C B B METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 AFTER COOLER OPTION 35393560 95...

Page 165: ...TER SUPPORT 36897510 BRACKET FILTER 36897551 BRACKET WATER SEPARATOR 36897528 SUPPORT FILTER METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE...

Page 166: ...Cooler Option After Cooler Option After Cooler Option After Cooler Option Filter Drain Piping Sht 1 Sht 2 Filter Drain Piping IQ Indicator Piping IQ Filter Brackets IQ Aftercooler Piping IQ Indicator...

Page 167: ...107 Book 35393560 12 03 A B C D E F G H J K L METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 EEC OPTION 35393560 OP1...

Page 168: ...FICE 35114545 TEE STREET 35279934 ELBOW 90 35321223 ELBOW 45 95452025 NIPPLE 36882223 TEE 35283464 ELBOW 35282904 HOSE 36920304 HOSE 36920205 TUBE 35321983 UNION 35315407 HOSE 95279527 ELBOW METEOR PO...

Page 169: ...ook 35393560 12 03 A B C D E F G H J K L M N P Q R S T METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 EEC OPTION 3539356...

Page 170: ...FFLE EXHAUST 36898690 PANEL BAFFLE EXHAUST 3 REQD 36898724 PANEL LOUVER R H 36898641 PANEL ROOF REAR 36898674 PANEL END CAP BOTTOM 36898740 PANEL LOUVER LOWER 36898732 PANEL LOUVER UPPER 3 REQD 368986...

Page 171: ...C D E F G H J K L M N P Q R S T U V W X Y Z A1 A2 D D D T U A3 V V METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 AFTER...

Page 172: ...40726 FILTER 1ST STAGE 36893295 SEPARATOR WATER 95037404 BUSHING 95048906 NIPPLE 36895936 ADAPTER 36895910 TUBE 36866010 FLANGE SPLIT 36866028 O RING 95920708 SCREW 36866028 O RING A3 95953972 SCREW 3...

Page 173: ...113 Book 35393560 12 03 A B D C B B METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 AFTER COOLER OPTION 35393560 OP7...

Page 174: ...ER SUPPORT 36897510 BRACKET FILTER 36897551 BRACKET WATER SEPARATOR 36897528 SUPPORT FILTER METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE R...

Page 175: ...FILTER WATER SEPARATOR MUFFLER 295452 A B C D E H J K L M R Q S T E D C B A H G H F E D C B A N HP 935 ONLY METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY...

Page 176: ...114545 TEE STREET 35279934 ELBOW 90 35321223 ELBOW 45 95452025 NIPPLE 36882223 TEE 35283464 ELBOW 35282904 HOSE 36920304 HOSE 36920205 TUBE 35321983 UNION 35315407 HOSE 95279527 ELBOW METEOR PORTABLE...

Page 177: ...NG INNER 35316884 CUP INNER 35316868 SEAL GREASE 36891794 FRONT AXLE ASSEMBLY 36891786 REAR AXLE ASSEMBLY 35385392 SPRING 35385236 HUB 35385244 STUD 12 REQD 35385293 BEARING OUTER 35385277 CUP OUTER C...

Page 178: ...DARY FILTER 36899615 INDICATOR 25 PSI 35283266 HOSE TO PRIMARY FILTER 35283464 ELBOW TO MINIMUM PRESS CHECK VALVE 35315431 HOSE 95010906 COUPLING 35306687 ELBOW 36891216 GAGE PRESSURE METEOR PORTABLE...

Page 179: ...AL NO 295452 B C D E F G H M J AFTERCOOLER K L A L B C D E A F J HP 935 ONLY METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1...

Page 180: ...46 ORIFICE 35369354 ELBOW 35321223 ELBOW 45 35114545 TEE STREET 35283472 CONNECTOR 35283498 HOSE 95365094 ELBOW 35356484 TUBE NYLON TO AIR END INTAKE METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MO...

Page 181: ...2 A B C D E F G H J K M N P Q R S T U V W X Y Z A1 A2 A3 A4 A5 B X V B Q F G L G HP 935 ONLY METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE...

Page 182: ...95 SEPARATOR WATER 36920189 ADAPTER 36893220 ADAPTER 95940946 NIPPLE 36920171 FILTER FIRST STAGE 36920163 FILETR SECOND STAGE 95037354 BUSHING 36856920 HOSE 35355124 CONNECTOR 36920221 VALVE CHECK 959...

Page 183: ...12 03 STARTS AT SERIAL NO 295452 A B C D E C HP 935 ONLY METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 B 1 00 IQ FILTER BRACK...

Page 184: ...BRACKET 36897890 ACOUSTIC PANEL 36897908 BAFFLE PANEL 36896611 INTAKE BAFFLE 36897882 INTAKE BAFFLE LOW AMBIENT OPTION 36899631 LOUVER 36920452 LOUVER MOUNTING BRACKET 36920460 ACTUATOR MOUNTING BRAC...

Page 185: ...OCKWISE TURN ON POWER SWITCH SET LARGE SWITCH INSIDE AUTOSTART BOX TO AUTOMATIC SET SMALL SWITCH INSIDE TO TEST WHEN ENGINE CRANKS SLOWLY TURN POT 6 COUNTER CLOCKWISE UNTIL ENGINE STOPS CRANKING DO TH...

Page 186: ...SERVING TEST LIGHT OR METER VERIFY UNLOADER VALVE HEATER IS ON BY FEEL OF HEAT 11 ENGINE RUNNING VERIFY WARMUP DELAY OF 50 70 SECONDS THEN COMPRESSOR LOADS 0 10 MINUTE RANGE IN SECOND INCREMENTS SET S...

Page 187: ...THE PACKAGE INPECT THE CONTENTS TO INSURE THAT ALL OF THE COMPONENTS ARE INCLUDED AND NO DAMAGE HAS OCCURRED DURING SHIPPING IF ANY OF THE COMPONENTS ARE DAMAGED ADVISE THE SHIPPER AT ONCE AFTER IDEN...

Page 188: ...DOWN AND SUPPORTED TO PREVENT VIBRATION AND CHAFING OF THE HARNESS COVERING 13 DISCONNECT THE CHASSIS WIRE HARNESS CONNECTOR FROM THE CONTROL PANEL CONNECTOR AND PLUG IN BOTH ENDS OF THE CABLE FROM T...

Page 189: ...NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV WAP 1 00 A 1 00 INSTALLATION TEST PROCEDURE AUTOSTART AUTOS 3A C2 C1 RED CHASSIS HARNESS THERMO STAT OPTIONAL ETHER BOTTLE RED WHITE BRN GND B...

Page 190: ...CUSTOMER CONNECTION GROUND POINT LOAD SWITCH ETHER SWITCH AUTOSTART CONTROLLER RING GEAR TEETH LIGHT ON AUTO MODE DECAL NOTICE GRN 41 48 54 55 P1A J1 J1A P1 METEOR PORTABLE COMPRESSOR DIVISION DESCRIP...

Page 191: ...D THE SWITCH ON THE COMPRESSOR MAIN CONTROL PANEL IS TURNED ON THE AUTO MODE LIGHT WILL BE ACTIVATED AND THE UNIT WILL OPERATE AS FOLLOWS A THE ASSC WILL REMAIN IN A STANDBY CONDITION WITH THE COMPRES...

Page 192: ...S THE UNIT WILL BEGIN A COOL DOWN PERIOD THE COOL DOWN PERIOD SHOULD BE ADJUSTABLE FROM 0 30 MINUTES FACTORY PRESET TO 5 MINUTES K AT THE END OF THE COOL DOWN PERIOD THE UNIT WILL AUTOMATICALLY SHUT D...

Page 193: ...ROOF 36774818 2 D4 10 4 TERM RING 8 FULL INSUL 2 C4 C6 11 1 INSTALLATION OPERATION MANUAL METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY MANUAL NO DATE REV...

Page 194: ...11 11 12 12 ENG OIL PRESS LAMP 12 12 13 13 AIR FILTER RESTR LAMP 13 13 14 14 COOLANT PROBE 14 14 15 15 ALT TACH CHARGE LAMP 15 15 16 S260 40 FUEL SUPPLY S D 16 S260 39 17 17 LOW FUEL GAUGE 17 17 18 1...

Page 195: ...BE TAPED AT ALL BREAKOUTS 6 COMPLETED HARNESS TO BE TAGGED WITH PART NO LATEST E C NO MFG AND DATE 7 HEAT SHRINK TUBING SHALL BE APPLIED TO ALL UNINSULATED TERMINALS 8 WIRE TYPE GXL STRANDED WIRE MEET...

Page 196: ...2 27 40 6 B1 B B2 GND F1 RUN CHARGER POS C1 CHARGER NEG C2 85 30 87A 87 86 BRN GRY BRN RED 6 10 1 2 1 2 1 4 1 4 METEOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DW...

Page 197: ...LOADER VALVE SOL L4 START RUN SOL VALVE L3 YEL BLK BYPASS SWITCH S2 P1 6 P1 3 PUSH TO LOAD SW S16 N C DK BLU GRN DK BLU YEL DK BLU ORN DK BLU K5 POWER SWITCH S1 K1 BRN REGULATOR HEATER HR2 MAIN FUSE F...

Page 198: ...N VIO YEL LT BLU BRN THERMAL SENSOR SEPARATOR TS1 UNLOADER COMPRESSOR MOTOR B2 OPTIONAL S P2 9 COMPRESSOR TEMP P2 10 ENGINE OIL PRESSURE P2 7 ENGINE TEMP COOLANT P2 5 ALT P2 3 AIR FILTER P2 14 J1 4 P1...

Page 199: ...IO WHT BRN VIO WHT BRN VIO WHT BRN VIO WHT BRN VIO WHT ORN WHT VIO BLK VIO BLK VIO BLK VIO BLK VIO BRN ORN RED GAGE LIGHT DS3 GAGE LIGHT DS4 GAGE LIGHT DS5 GAGE LIGHT DS6 GAGE LIGHT DS7 VIO WHT VIO RE...

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