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Ingersoll-Rand HP300WCU, Operating, Maintenance & Parts Manual

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Ingersoll-Rand HP300WCU Operating, Maintenance & Parts Manual Download Page 159

-- 159 --

Books: 35392877 (4/01), 35392885E, 35393172P

DECAL LOCATION

1/16/96

P250WCU/JD

P375WCU/JD

A

E

F

C

D

B

PORTABLE COMPRESSOR DIVISION

DESCRIPTION

MODEL NO.

INGERSOLL--RAND COMPANY

DATE/DWN BY:

bd

35392877--100

MANUAL NO.

DATE/REV:

54568779 REV. A

Rotating fan blade.

Can cause serious injury.

Do not operate without guard

in place.

WARNING

54568795 REV. A

High pressure air.
Can cause serious injury

Relieve pressure before

removing filler plugs/caps,

fittings or covers.

or death.

WARNING

D

12/00

Summary of Contents for HP300WCU

Page 1: ...table Power P O Box 868 501 Sanford Ave Mocksville N C 27028 Revised 09 12 Doosan purchased Bobcat Company from Ingersoll Rand Company in 2007 Any reference to Ingersoll Rand Company or use of tradema...

Page 2: ...d services that consistently meet the requirements of our customers and each other CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of Califo...

Page 3: ...1 Sanford Avenue Mocksville North Carolina 27028 Declare that under our sole responsibility for manufacture and supply the product s To which this declaration relates is are in conformity with the pro...

Page 4: ...parts list may create hazardous conditions over which Ingersoll Rand has no control Therefore Ingersoll Rand cannot be held responsible for equipment in which non approved repair parts are installed...

Page 5: ...N 2 WARRANTY REGISTRATION SECTION 3 NOISE EMISSION SECTION 4 GENERAL DATA SECTION 5 OPERATION SECTION 6 MAINTENANCE SECTION 7 LUBRICATION SECTION 8 TROUBLESHOOTING SECTION 9 PARTS ORDERING SECTION 10...

Page 6: ...that one machine cannot accidentally be pressurized or over pressurized by another Compressed air must not be used for a feed to any form of breathing apparatus or mask The discharged air contains a...

Page 7: ...in accordance with OSHA Regulation 29CFR Section 1926 302 b Hot pressurized fluid can cause serious burns Do not open radiator while hot Rotating fan blade can cause serious injury Do not operate with...

Page 8: ...NING Flammable liquid Air gas flow or Air discharge Look for these signs on machines shipped to international markets outside North America which point out potential hazards to the safety of you and o...

Page 9: ...ual Rough Service Designation Wet Location Operation WARNING Consult the operation and maintenance manual before performing any maintenance WARNING Before connecting the tow bar or when preparing to t...

Page 10: ...and Maintenance manual before operation or maintenance of this machine is undertaken XX km h Pressurized component or system Do not exceed the speed limit Pressurized vessel Do not remove the Operatin...

Page 11: ...th America which point out potential hazards to the safety of you and others Read and understand thoroughly Heed warnings and follow instructions If you do not understand inform you supervisor Air dis...

Page 12: ...n or alteration of this machine CAN cause serious injury or death Do NOT alter or modify this machine without the express written consent of the manufacturer WARNING WARNING WARNING WARNING Falling of...

Page 13: ...n the compressor s parts manual Submit orders for Safety Decals to the Mocksville Parts Service Department The no charge order should contain only Safety Decals Help promote product safety Assure that...

Page 14: ...e met The original airend is returned assembled and unopened Continued use of genuine Ingersoll Rand parts fluids oils and filters Maintenance is performed at prescribed inter vals D Genset Generators...

Page 15: ...of abuse misuse negligent repairs corrosion erosion and normal wear and tear alter ations or modifications made to the product without express written consent of Ingersoll Rand or failure to follow t...

Page 16: ...xtended Coverage 12 No Limit Available at dealer Cummins 24 2000 Major components 3 yrs 10 000 hours avail able at dealer John Deere 24 2000 Available at dealer Deutz 24 2000 Available at dealer Kubot...

Page 17: ...ranty is limited to defects in major components rotors housings gears bearings and is automatically available when the following three conditions are met 1 The original airend is returned assembled an...

Page 18: ...for your records and mail form to Ingersoll Rand Company Portable Compressor Division P O Box 868 Mocksville North Carolina 27028 Attn Warranty Department Note Completion of this form validates the wa...

Page 19: ...ctric water etc Utility Contractor SERVICING DISTRIBUTOR USER ACKNOWLEDGEMENT 1 The Purchaser has been instructed and or has read the manual and understands proper preventative maintenance general ope...

Page 20: ...Book 35392877 1 01 20 Ingersoll Rand Company Portable Compressor Division P O Box 868 Mocksville North Carolina 27028 Attention Warranty Department fold...

Page 21: ...the air intake system or parts thereof c enclosure or parts thereof 5 Removal of any of the following a fan shroud b vibration mounts c sound absorption material 6 Operation of the compressor with any...

Page 22: ...TY The manufacturer warrants to the ultimate purchaser and each subsequent purchaser that this air compressor was designed built and equipped to conform at the time of sale to the first retail purchas...

Page 23: ...e E Enclosure Panels Enclosure panels should also be inspectedat 100hour operational intervals All panels that are warped punc tured torn or otherwise deformed such that their noise containment functi...

Page 24: ...Book 35392877 1 01 24 MAINTENANCE RECORD FOR NOISE EMISSION CONTROL AND EXTENDED WARRANTY ITEM NO DESCRIPTION OF WORK HOURMETER READING MAINT INSPECT DATE LOCATION CITY STATE WORK DONE BY NAME...

Page 25: ...es Eng Coolant Capacity U S gal litres nominal Compressor Lube Capacity Refill U S gal litres Electrical Starting System Volts Speed No Load Full Load rpm Engine Diesel Rated Pressure psi kPa Compress...

Page 26: ...more than mid scale with the unit running at full load Do not overfill either the engine crankcase or the compressor lubricating oil system TOWING WARNING Failure to follow these instructions can cau...

Page 27: ...recirculation of hot air This will maximize the life of the engine and compressor and protect the hearing of surrounding personnel Be sure no one is IN or ON the compressor unit STARTING WARNING Do NO...

Page 28: ...e around or bypass a shutdown sensor or switch This unit is protected by sensors or switches at the following locations 1 High engine COOLANT temperature in the engine 2 Low engine oil pressure in the...

Page 29: ...l Indicates in _F and _C Normal operating range 185_F 85_ to 248_F 120_C 15 Engine Oil Pressure Gauge Optional Indicates engine oil pressure psi kPa 13 Engine Speed Gauge Optional Indicates engine spe...

Page 30: ...f air cylinder B fully retracted turn regulator adjustment screw clockwise until throttle airm C moves against full speed governor stop D 4 Insure that pressure is maintained at rated pressure then tu...

Page 31: ...The compressed air and condensate water with a small amount of compressor lubricant exits the aftercooler and enters the moisture separator where most of the condensate is removed The compressed air t...

Page 32: ...m equipment Yearly Maintenance The normal maintenance interval on the primary and secondary IQ System filters is one year or earlier if pressure drop becomes excessive Restriction indicators for the f...

Page 33: ...way of the sight tube on the side of the receiver tank See the decal beside the sight tube If the oil level is not in the OK range make appropriate corrections Add or Drain A totally filled sight tube...

Page 34: ...er tubingfrom the air cleaner to the compressor and the engine for leaks Make sure that all clamps and flange joints are tight GAUGES The instruments or gauges are essential for safety maximum product...

Page 35: ...never dust laden air is permitted to enter the engine s combustion chamber or the compressor intake The flexible hoses used in the fuel oil and air lines on these units are primarily used for their ab...

Page 36: ...wear Replace any damaged or worn parts Repack wheel bearings Use a wheel bearing grease conforming to specification MIL G 10924 and suitable for all ambient temperatures Grease can be replaced in a wh...

Page 37: ...of looseness free play at the bearing 2 Loosen nut to remove preload torque Do not rotate hub 3 Finger tighten nut until just snug Loosen nut until the first nut castellation lines up with cotter pin...

Page 38: ...nt gasket connection S Place a straightedge across top of element and mea sure from bottom of straightedge to bottom of ele ment See Fig 4 1 S Replace scavenge tube in cover cover is still off of tank...

Page 39: ...at the factory with a high quality thermoset polyester powder coat ing The following care will ensurethe longest possible life from this finish 1 If necessary to remove dust pollen etc from housing wa...

Page 40: ...essor Oil Cooler Exterior C CLEAN Engine Rad Oil Cooler Exterior C CLEAN Fasteners Guards C Air Cleaner Elements WI Fuel Water Separator Element R Compressor Oil Filter Element R Compressor Oil R Whee...

Page 41: ...lacquers which may be insoluble Such deposits can cause se rious troubles including clogging of the filters Where possible do NOT mix oils of different types and avoid mixing different brands A type o...

Page 42: ...y Portable Compressor Fluid Chart SECTION 7 COMPRESSOR LUBRICATION 23_C to 52_C 10_F to 125_F 40_F to 125_F 40_C to 52_C Mil PRF 2104G SAE 10W IR Pro Tect IR Performance 500 Mil L 46167 IR XHP 505 10_...

Page 43: ...he compressor will still operate is it safe to continue operating it to make further checks B Do The Simplest Things First Most troubles are simple and easily corrected For example most complaints are...

Page 44: ...of Cooling Air Loose Wire Connection Malfunctioning circuit board TROUBLE SHOOTING CHART Bold Headings depict the COMPLAINT Subheadings suggest the CAUSE Note Subheadings suggest sequence to follow t...

Page 45: ...noid Malfunctioning Relay Defective Safety Bypass Switch Add oil Relocate or reposition See Engine Oil Spec Change oil Replace element s See Trouble Shooting in Engine Manual Repair or replace Replace...

Page 46: ...fective Minimum Pressure Valve Defective Separator Element Wrong Air Filter Element Above spec limit Relocate or reposition unit Add oil Look for any leaks Check spec in this manual Clean exterior sur...

Page 47: ...nloader Butterfly Valve Defective Safety Valve Defective Separator Element Ice in Regulation Lines Orifice Move unit to cleaner environment Install new element Read procedure in this manual Install pr...

Page 48: ...nd in location relative to the other parts in the assembly The part number the description of the part and the quantity of parts required are shown on each illustration or on adjacent page The quantit...

Page 49: ...o permanently stamped in the metal of the frame side rail c Always specify the number of the parts list pub lication d Always specify the quantity of parts required e Always specify the part number as...

Page 50: ...or failure in the estimated delivery or shipment of ma terial and equipment or for any damages suffered by reason thereof The company makes no other warranty or representa tion of any kind whatsoever...

Page 51: ...rs old and returned with two or more reusable major castings Category C The airend must be over five years old Your nearest sales office autonomous company or authorized distributor must first contact...

Page 52: ...y Exhaust Complete P375 HP300 Air Service Complete P250 Air Service Complete P375 HP300 Electric Brake Wiring Electric Brake Shoes CONTENTS Wiring Diagram Enclosure Complete Battery Assembly Air Pipin...

Page 53: ...85E 35393172P DRAWBAR END FRAME RUNNING GEAR C B D M F A G H F K L G J C 35392877 002 11 27 95 P250WCU JD P375WCU JD PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO MANUAL NO INGERSOLL RAND COMPANY...

Page 54: ...9 SCREW FLG HD M12 X 25 J 1 EXTENSION FRAME P250 36885937 K 1 BUMPER 36776649 L 6 SCREW TAPPING 1 2 13 X 1 35148030 FRAME RUNNING GEAR 11 27 95 F P250WCU JD P375WCU JD PORTABLE COMPRESSOR DIVISION DES...

Page 55: ...2885E 35393172P DRAWBAR END A B D J G K C H F L C E DRAWBAR COMPLETE M 35392877 004 11 27 95 B P250WCU JD P375WCU JD PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO MANUAL NO INGERSOLL RAND COMPANY...

Page 56: ...FLG HD M16 X 50 NUT HEX FLG M16 CHANNEL 3POS MTG CHAIN SAFETY LINK COUPLING JACK ASSEMBLY PIN QUICK RELEASE PINTLE EYE SCREW HEX M16 X 200 NUT HEX M16 4 M 39179072 4 SCREW HEX M16 X 50 DRAWBAR COMPLET...

Page 57: ...C N P T S U RUNNING GEAR COMPLETE PART NO 36877173 DEXTER 6 LUG RUNNING GEAR COMPLETE 10 11 95 35392877 006 A P250WCU JD P375WCU JD PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO MANUAL NO INGERSOL...

Page 58: ...2 2 2 2 2 8 12 12 2 2 2 2 2 2 AXLE SPRING U BOLT GREASE SEAL BEARING CONE BEARING CUP HUB with CUPS STUDS BEARING CUP BEARING CONE SPINDLE WASHER SPINDLE NUT GREASE CAP TIE PLATE NUT WHEEL STUD WHEEL...

Page 59: ...72P D F H K R E J L M A B W V X C N P T S U ELEC BRAKE AXLE 3 12 96 Y Q G PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd B MANUAL NO DATE REV 4 01 35392877 006...

Page 60: ...2 2 2 2 2 2 2 2 2 8 12 12 2 2 2 2 2 2 AXLE SPRING U BOLT GREASE SEAL BEARING CONE BEARING CUP HUB with STUDS BEARING CUP BEARING CONE SPINDLE WASHER SPINDLE NUT GREASE CAP TIE PLATE NUT WHEEL STUD WH...

Page 61: ...392885E 35393172P A A B L J E E D K G F H C C ELEC BRK w 2 LIGHT ASSY 3 12 96 PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd N L P Q S M R M MANUAL NO DATE REV...

Page 62: ...KE SWITCH BREAKAWAY 3 12 96 M 92368687 SCREW TAPPING M06 100 X 14 35253038 4 CLAMP 3 8 36893634 4 GROMMET CLEARANCE LIGHT N 36789261 1 2 HARNESS 6 CONDUCTOR CABLE STD LENGTH DRAWBAR Q 35225093 CLAMP 1...

Page 63: ...01 35392885E 35393172P A A SECTION A A ELEC BRAKE SHOE 3 12 96 DEXTER A B C D E F G G PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd B MANUAL NO DATE REV 4 01...

Page 64: ...8849 1 1 1 1 2 2 2 2 2 LH BACKING PLATE ASSEMBLY RH BACKING PLATE ASSEMBLY LH BRAKE SHOE KIT RH BRAKE SHOE KIT MAGNET KIT PARKING BRAKE LEVER ADJUSTING SCREW ASSEMBLY ADJUSTING SLOT PLUG BRAKE SPRING...

Page 65: ...85E 35393172P A B C TIRE AND WHEEL ASSEMBLY 36026268 TIRE AND WHEEL ASSY 10 23 95 35392877 012 A P250WCU JD P375WCU JD PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO MANUAL NO INGERSOLL RAND COMPAN...

Page 66: ...A B C 35318757 35382565 36846319 1 1 1 WHEEL VALVE STEM TIRE TIRE AND WHEEL ASSEMBLY 36026268 TIRE AND WHEEL ASSY 10 23 95 35392877 013 A P250WCU JD P375WCU JD PORTABLE COMPRESSOR DIVISION DESCRIPTION...

Page 67: ...2P A B D F E G L K M J H C JACK ASSEMBLY 7 29 93 JACK ASSEMBLY 36752228 35392877 014 B P250WCU JD P375WCU JD PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO MANUAL NO INGERSOLL RAND COMPANY DATE DWN...

Page 68: ...Y BASE FLAT WASHER INNER TUBE ASSEMBLY OUTER TUBE ASSEMBLY PIN AND CHAIN ASSEMBLY 95935003 95934857 36856367 WASHER SCREW BEARING 95844213 35324409 95923298 SCREW NUT NUT 1 1 1 1 1 1 1 1 1 1 1 1 JACK...

Page 69: ...ISION DESCRIPTION MODEL NO MANUAL NO INGERSOLL RAND COMPANY DATE DWN BY bd DATE REV DRAWBAR END ENGINE COMPLETE 10 11 95 P 250WCU C 11 97 A H J G V W X T FOR P250 UNITS ONLY L F Y N C Z E D A1 K S A8...

Page 70: ...ABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd ENGINE COMPLETE 35322411 35594225 35322635 35307818 35322452 1 1 1 2 1 SPRING COMPRESSION CYLINDER AIR BALL JOINT 1...

Page 71: ...P 250WCU FOR P250 UNITS ONLY L PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd ENGINE COMPLETE F Y N C Z E D A1 K S A8 A8 A9 B1 B2 B3 B4 B2 B3 B9 Y 35392877 01...

Page 72: ...FLAT BEARING ROD 7 16 20 SCREW LOCK 1 4 20 X 1 1 4 36892651 35322445 1 1 2 LEVER FUEL INJECTION GUIDE ROD SPRING NUT HEX JAM 3 8 24 35322429 1 ROD SPRING THROTTLE 95923082 95926028 2 NUT HEX JAM 7 16...

Page 73: ...DESCRIPTION MODEL NO MANUAL NO INGERSOLL RAND COMPANY DATE DWN BY bd DATE REV DRAWBAR END ENGINE COMPLETE 10 11 95 E 11 97 A H J G V W X T L F Y N C Z E D A1 K S A8 A9 B4 B9 Y PRIOR TO SN 307227 B P...

Page 74: ...PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd ENGINE COMPLETE 35322411 35594225 35322635 35307818 35322452 1 1 1 2 1 SPRING COMPRESSION CYLINDER AIR BALL JOIN...

Page 75: ...ITS ONLY G V W X F L Y N C Z E D A1 10 11 95 P 375WCU PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd ENGINE COMPLETE 35392877 018 F MANUAL NO DATE REV 4 00 K S...

Page 76: ...SHER FLAT BEARING ROD 7 16 20 SCREW LOCK 1 4 20 X 1 1 4 36892651 35322445 1 1 2 LEVER FUEL INJECTION GUIDE ROD SPRING NUT HEX JAM 3 8 24 35322429 1 ROD SPRING THROTTLE 95923082 95926028 2 NUT HEX JAM...

Page 77: ...W H M A5 V M M T M Y M R Q M Z S Z P R F A1 X A8 U N M A4 A9 A9 B1 J L K M A2 A3 A6 F A7 M B2 B3 COOLING COMPLETE 12 6 95 P250WCU JD P375WCU JD B PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO ING...

Page 78: ...IDE SUPPORT OIL COOLER SIDE SCREW TAPPING M8 125 X 20 GUARD FAN SCREW TAPPING M6 100 X 20 PLATE BAFFLE P250 ONLY FOAM 2 PCS 21 25 P250 ONLY GUARD COOLER GROMMET RADIATOR HOSE STRIP SEAL TUBE OIL P250...

Page 79: ...FOR P250 UNITS ONLY L M N P A4 R T V W X Y Z A1 U Q K A2 S C G A B F H D J A3 E AIR END COMPLETE P 250WCU 10 11 95 P 250WJD PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DA...

Page 80: ...LING DRIVE KEY SCREW CAP 3 8 16 X 2 BUSHING SCREW SET 1 4 20 X 1 2 SCREW SET 5 16 18 X 1 2 SCREW HEX 5 16 18 X 2 3 4 A E SUPPORT BRACKET MOUNT WASHER SCREW HEX M16 200 X 90 SCREW HEX M16 200 X 30 SCRE...

Page 81: ...ASSEMBLY FOR P250 UNITS ONLY A B C D E N P Q R G M F K L J H MATCH SHEET 3 127 5 mm AIREND ASSEMBLY 36006005 10 24 91 P 250WCU P 250WJD PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAN...

Page 82: ...93490 OIL SEAL 127 5 mm AIREND ASSEMBLY 36006005 AIR END ASSEMBLY 10 24 91 P 250WCU P 250WJD PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd C 35392877 025 MANU...

Page 83: ...Y A B C G D E F Q R M H J K J T S P L N U V MATCH SHT 5 MATCH SHEET 1 127 5 mm AIREND ASSEMBLY 36006005 AIR END ASSEMBLY 10 24 91 P 250WCU P 250WJD PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO IN...

Page 84: ...49 PLUG 35278589 O RING 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 1 1 2 1 127 5 mm AIREND ASSEMBLY 36006005 AIR END ASSEMBLY 10 24 91 P 250WCU P 250WJD PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOL...

Page 85: ...LY B C F A E G H N A D P G H K N Q J S F R L M MATCH SHEET 3 K M L Q 127 5 mm AIREND ASSEMBLY 36006005 AIR END ASSEMBLY 10 24 91 P 250WCU P 250WJD PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO ING...

Page 86: ...NG 6 1 1 2 1 6 4 2 2 2 6 12 2 9 8 1 2 127 5 mm AIREND ASSEMBLY 36006005 AIR END ASSEMBLY 10 24 91 P 250WCU P 250WJD PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY...

Page 87: ...H J Z M L P Y Q R S T U V W F E X K N DRAWBAR END FOR P375 and HP300 UNITS ONLY P 375WCU P 375WJD AIR END COMPLETE 10 11 95 PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DAT...

Page 88: ...ING SCREW HEX M16 200 X 90 WASHER SNUBBER MOUNT SCREW HEX M16 200 X 30 WASHER FLAT SCREW HEX M10 150 X 25 SCREW HEX M08 125 X 16 GASKET ADAPTER STUD SCREW 35377621 35282292 35316587 2 14 1 1 CLAMP TUB...

Page 89: ...Z Y N P Q R AIR END ASSEMBLY FOR P375 UNITS ONLY 178 5 mm AIREND ASSEMBLY 36008761 D 12 3 91 P 375WCU P 375WJD FOR HP300 UNITS ONLY 178 5 mm AIREND ASSEMBLY 36010791 PORTABLE COMPRESSOR DIVISION DESC...

Page 90: ...AL COVER SCREW SCREW KEY WASHER 35277599 1 GEAR SET HP300WCU FOR P375 UNITS ONLY 178 5 mm AIREND ASSEMBLY 36008761 FOR HP300 UNITS ONLY 178 5 mm AIREND ASSEMBLY 36010791 AIR END ASSEMBLY E 12 3 91 P 3...

Page 91: ...L C FOR P375 UNITS ONLY 178 5 mm AIREND ASSEMBLY 36008761 FOR HP300 UNITS ONLY 178 5 mm AIREND ASSEMBLY 36010791 AIR END ASSEMBLY D 12 3 91 P 375WCU P 375WJD PORTABLE COMPRESSOR DIVISION DESCRIPTION...

Page 92: ...SSEMBLY 36008761 FOR HP300 UNITS ONLY 178 5 mm AIREND ASSEMBLY 36010791 AIR END ASSEMBLY D 12 3 91 P 375WCU P 375WJD PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN B...

Page 93: ...N P FOR P375 UNITS ONLY 178 5 mm AIREND ASSEMBLY 36008761 FOR HP300 UNITS ONLY 178 5 mm AIREND ASSEMBLY 36010791 AIR END ASSEMBLY D 12 3 91 P 375WCU P 375WJD PORTABLE COMPRESSOR DIVISION DESCRIPTION M...

Page 94: ...FOR HP300 UNITS ONLY 178 5 mm AIREND ASSEMBLY 36010791 AIR END ASSEMBLY D 12 3 91 P 375WCU P 375WJD PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd 35392877 037...

Page 95: ...P Q R S T U L M X V W UNLOADER ASSEMBLY UNLOADER VALVE ASSEMBLY 35060631 9 30 92 P250WCU JD P375WCU JD PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd BEGINNING...

Page 96: ...PISTON SPRING PISTON BUSHING PISTON UNLOADER DIAPHRAGM SPRING PISTON WASHER CAP SCREW PISTON COVER SCREW SCREW PISTON HOUSING PISTON GASKET VALVE PLATE UNLOADER BODY PLUG PIN SPRING UNLOADER PIN PLUG...

Page 97: ...B H J L F C G E D K P250WCU JD P375WCU JD 10 11 95 OIL TEMPERATURE BYPASS VALVE ASSEMBLY 36876787 A PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd 35392877 040...

Page 98: ...382 35288448 35379940 36788164 36788172 1 1 1 1 1 1 8 1 1 1 1 BODY GASKET BODY COVER ELEMENT O RING SCREW BALL SPRING PLUG SEAL OIL TEMPERATURE BYPASS VALVE ASSEMBLY 36876787 P250WCU JD P375WCU JD 10...

Page 99: ...885E 35393172P A B OIL FILTER ASSEMBLY P 250WJD P 250WCU FOR P250 UNITS ONLY 10 12 95 C D E G F H J K PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd A 35392877...

Page 100: ...35376953 36880367 2 2 1 WASHER FLAT SCREW HEX M10 150 X 20 BRACKET OIL FILTER J K 35273408 96700869 2 2 SCREW HEX M08 125 X 20 NUT HEX M08 35294750 INCLUDED IN OIL FILTER ASSEMBLY 36897387 BEGIN WITH...

Page 101: ...35393172P B L FOR P375 and HP300 UNITS ONLY P 375WCU P 375WJD C D E G F H J K A OIL FILTER ASSEMBLY 10 12 95 PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd A 3...

Page 102: ...353 552A10S102P 95376133 1 1 1 2 HEAD ASSEMBLY OIL FILTER ELEMENT REDUCER ELBOW 90 1 5 8 12 F G H 95934907 95920674 36880367 2 2 1 WASHER FLAT SCREW HEX 3 8 16 X 1 BRACKET OIL FILTER J K 35273408 9670...

Page 103: ...35392885E 35393172P EXHAUST COMPLETE 12 6 95 P250WCU FOR P250WCU ONLY A B C D E G H F PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd 35392877 046 A MANUAL NO D...

Page 104: ...20 EXHAUST COMPLETE FOR P250WCU ONLY 36894244 36879021 36877827 35209048 95922894 36845378 35611995 1 1 1 1 4 1 4 MUFFLER CAP RAIN TUBE EXHAUST CLAMP SADDLE NUT 3 8 16 GASKET SCREW SOCKET HEAD M10 150...

Page 105: ...35393172P EXHAUST COMPLETE A B C D E F 12 8 95 HP300AWCU FOR HP300AWCU P375AWCU ONLY P375AWCU PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd 35392877 048 A MA...

Page 106: ...SCREW HEX M8 125 X 20 EXHAUST COMPLETE FOR HP300AWCU P375AWCU ONLY 36877330 36846484 36877843 35113646 95922894 1 1 1 1 4 MUFFLER CAP RAIN TUBE EXHAUST CLAMP SADDLE NUT 3 8 16 P375AWCU PORTABLE COMPRE...

Page 107: ...72P L F D E B P H A C Q J N DRAWBAR END AIR SERVICE COMPLETE P 250WJD P 250WCU FOR P250 UNITS ONLY 10 12 95 M G K PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY b...

Page 108: ...PLE WYE VALVE CLAMP CONNECTOR MALE COUPLING ELBOW BALL VALVE BLOWDOWN VALVE BLOWDOWN VALVE REPAIR KIT 95944104 ELBOW STREET 36854149 REGULATOR VALVE 36766756 MUFFLER ORIFICE 1 1 1 CONNECTOR FEMALE SON...

Page 109: ...END C S M FOR P375 and HP300 UNITS ONLY P 375WCU P 375WJD J D B G H K A R N M L P U F V T Q E AIR SERVICE COMPLETE 10 12 95 PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DA...

Page 110: ...ESSURE VALVE CONNECTOR VALVE BALL NIPPLE NIPPLE CLOSED 1 4 NPT X 15 16 REGULATOR PRESSURE HP300 ONLY CLAMP CONNECTOR MALE NIPPLE CLOSED BUSHING REDUCING 3 8 1 4 ELBOW STREET 1 4 NPT PLUG TEE MALE ELBO...

Page 111: ...93172P P Q R B D E L M K N A J G H T S V H SEP TANK COMPLETE FOR P250 UNITS ONLY 10 26 95 U F P 250WJD P 250WCU PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd...

Page 112: ...1 2 SEPARATOR TANK SAFETY VALVE STREET TEE FILLER PLUG O RING SCREW HEX FLANGE M12 175 X 40 CONNECTOR 1 5 8 12 FITTING GASKET GLASS TUBE VALVE CHECK SCAVENGE TUBE FITTING PLUG HEX CSK 1 4NPT ELBOW SCR...

Page 113: ...P375 and HP300 UNITS ONLY A D E G K U F H B L P Q S T N A1 X J Y Z R V W M A2 P 375WCU P 375WJD SEP TANK COMPLETE 10 26 95 PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE...

Page 114: ...P375WCU SAFETY VALVE HP300WCU GASKET FITTINGS SIGHT GLASS ADAPTER 1 7 8 1 1 2 SCREW FLANGE HD M16 X 50 O RING PLUG OIL FILL STREET TEE CONNECTOR 1 5 8 SCREW HEX FLANGE HEAD M12 X 40 FOR P375 and HP30...

Page 115: ...2885E 35393172P A B C D E F G MIN PRESS VALVE 3 23 92 FOR P375 and HP300 UNITS ONLY P 375WCU P 375WJD PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd A 35392877...

Page 116: ...35380740 35380757 1 1 1 1 1 1 1 MIN PRESS VALVE BODY CV ASSEMBLY SPRING PISTON O RING SPRING CAP 36789550 1 MIN PRESS VALVE ASSEMBLY FOR P375 and HP300 UNITS ONLY MIN PRESS VALVE 3 23 92 P 375WCU P 37...

Page 117: ...S L S S R Q A K M K LGTH 3 LGTH 30 FOR CUMMINS ENGINE LGTH 23 FOR JOHN DEERE ENGINE LGTH 68 FOR P375 HP300 CU LGTH 40 FOR JOHN DEERE ENGINE N T U W V PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO...

Page 118: ...GASKET FUEL FILL COVER SCREW LOCK 1 4 20 X 5 8 BUSHING STANDPIPE ASSEMBLY STANDPIPE ASSEMBLY HOSE FUEL 1 4 CUMMINS ONLY SCREW TAPPING M06 100 X 20 HOSE FUEL 5 16 FILTER FUEL CLAMP WORM GEAR INCLUDED W...

Page 119: ...KE COMPLETE 1 4 96 P 250WCU FOR P250 UNITS ONLY A B C D E F D G H K L J M K F N ON P250WCU ON P250WJD P Q PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd B 3539...

Page 120: ...CLAMP 3 62 DIA BAND AIR CLEANER MOUNTING SCREW HEX M08 125 X 20 BRACKET AIR FILTER ELBOW 180 RUBBER BAND 8 MOUNTING NUT HEX M08 SCREW HEX M12 175 X 25 CLAMP 4 DIA 36878320 1 HOSE ENGINE AIR INLET P250...

Page 121: ...2P 12 13 95 FOR P375 and HP300 UNITS ONLY P 375WCU E F A B B C C J A G D H B K F L AIR INTAKE COMPLETE PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd B 3539287...

Page 122: ...915 96701495 36878353 35374073 2 4 8 8 1 3 1 2 1 1 CLEANER AIR ASSEMBLY BAND MOUNTING SCREW HEX M8 125 X 20 NUT HEX M8 ELBOW 180 4 CLAMP 4 5 BRACKET AIR CLEANER SCREW HEX M12 175 X 25 HOSE ENGINE AIR...

Page 123: ...72P B A D C AIR CLEANER ASSEMBLY 10 27 93 A E AIR CLEANER ASSEMBLY 36863835 P 250WCU P 250WJD FOR P250 UNITS ONLY PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY b...

Page 124: ...5318245 35291475 1 1 1 1 AIR CLEANER ELEMENT COVER VACUATOR VALVE NUT A E AIR CLEANER ASSEMBLY 36863835 FOR P250 UNITS ONLY AIR CLEANER ASSEMBLY 10 27 93 P 250WCU P 250WJD PORTABLE COMPRESSOR DIVISION...

Page 125: ...P C E A B D ENGINE AIR CLEANER ASSEMBLY 36862829 FOR P250 UNITS ONLY AIR CLEANER ASSEMBLY 10 27 93 P 250WCU P 250WJD PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN B...

Page 126: ...891 35291475 1 1 1 1 1 AIR CLEANER BODY AIR CLEANER ELEMENT COVER VACUATOR VALVE NUT ENGINE AIR CLEANER ASSEMBLY 36862829 FOR P250 UNITS ONLY AIR CLEANER ASSEMBLY 10 27 93 P 250WCU P 250WJD PORTABLE C...

Page 127: ...B C D E D 2 27 92 A E AIR CLEANER ASSEMBLY 36863900 P 375WCU P 375WJD FOR P375 and HP300 UNITS ONLY AIR CLEANER ASSEMBLY PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE D...

Page 128: ...00 A B C D E 35326230 35326222 35326214 35291475 35377696 1 1 1 2 1 ELEMENT COVER VACUATOR VALVE NUT SAFETY ELEMENT FOR P375 and HP300 UNITS ONLY P 375WCU P 375WJD AIR CLEANER ASSEMBLY PORTABLE COMPRE...

Page 129: ...885E 35393172P DRAWBAR END BATTERY ASSEMBLY 10 24 95 E F N G M A C D H J K B L P PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd A 35392877 072 MANUAL NO 2 96 D...

Page 130: ...ER PLASTIC NUT LOCK 1 4 20 SCREW TAPPING M06 100 X 14 POSITIVE BATTERY CABLE NEGATIVE BATTERY CABLE L M N 36879096 35293075 35295757 1 1 1 BRACKET BATTERY MOUNTING GROUND STRAP SCREW HEX M12 175 X 20...

Page 131: ...U FOR P250 UNITS ONLY 3 1 96 DISCHARGE PRESSURE GAGE AIR CYLINDER S E P A R A T O R T A N K 10 11 7 8 17 16 16 16 16 20 18 17 13 15 21 14 5 6 12 10 2 1 9 4 8 3 19 6 PORTABLE COMPRESSOR DIVISION DESCRI...

Page 132: ...944104 35356484 95930319 VALVE PRESS REG 100PSI TEE 1 4NPT X 3 8TB 95219770 TEE STREET 1 4 NPT 19A7S55Z1 21 95953451 COUPLING 1 1 4 NPT 35373976 COUPLING 1 8NPT ELB ML 1 8NPT X 3 8TB VALVE WYE 1 1 4 X...

Page 133: ...30 32 24 26 40 20 5 11 12 14 19 20 21 27 2 11 14 11 5 10 29 21 4 7 26 4 6 28 8 3 18 17 1 25 24 13 13 1 2 2 2 2 22 23 16 2 30 9 15 FOR P375 and HP300 UNITS ONLY P 375WCU P 375WJD AIR PIPING 3 1 96 PORT...

Page 134: ...9354 95928040 35576115 95242988 95937454 95364469 35322379 35369503 36881068 36789550 95944666 95940748 95944625 35612126 36879047 35114545 95953824 ELB ML 1 8NPT X 3 8TB TBG 3 8 OD SYNFLEX ELB ST 1 1...

Page 135: ...3 12 9 8 10 6 11 17 15 19 2 2 1 1 1 22 23 25 24 16 32 13 14 13 14 7 1 21 28 26 17 5 31 30 33 27 20 29 37 34 38 18 35 18 36 S E P A R A T O R T A N K O I L C O O L E R AIREND PORTABLE COMPRESSOR DIVIS...

Page 136: ...NPT X 4 JIC OIL TEMP BYPASS VALVE TUBE SCAVENGE LINE HOSE ASSY 4 JIC REDUCER 16 12 FILTER ASSY OIL O RING FLANGE HALF 2 REQD PLUG 562 18 W O RING TUBE ASSY IN LINE ORIFICE CHK VLV UNION FIG 12 W O RIN...

Page 137: ...5 16 17 21 19 18 45 44 42 41 28 35 40 37 38 39 30 2 2 7 6 5 29 1 1 1 1 3 24 26 25 23 27 33 13 12 20 20 32 36 36 49 52 50 51 22 53 31 31 53 53 43 47 34 46 48 46 48 S E P A R A T O R T A N K O I L C O O...

Page 138: ...ASSY 16 X 25 0 HOSE ASSY CHECK VALVE TUBE SCAVENGE LINE LENZ FITTING BUSHING 75 NPT 375 NPT VALVE SAFETY P375 VALVE SAFETY HP300 ST TEE 50 NPT REDUCER 20 16 UNION FTG 16 O RING TUBE ASSY ELBOW 90 75 1...

Page 139: ...RESS SWITCH S3 N O COMPRESSOR TEMP SWITCH S2 N C BRN P2 LT BLU ORG RED BLK RED BLK LT BLU PNK PNK BRN LOW FUEL SHUTDOWN OPTION GRY BLU FUSE 20A F1 BRN 12VDC NEGATIVE GND BATTERY CABLE BLACK START RUN...

Page 140: ...THERMAL W1 HARNESS ENGINE 36884682 36880706 36878379 36865756 U4 TIMER MODULE W2 HARNESS ADAPTER 36886265 36887321 K2 K4 L1 M5 S1 36878361 36873861 RELAY START PROTECT RELAY FUEL SOLENOID FUEL HOURME...

Page 141: ...S SWITCH S3 N O COMPRESSOR TEMP SWITCH S2 N C BRN P2 LT BLU ORG RED BLK RED BLK LT BLU PNK PNK BRN LOW FUEL SHUTDOWN OPTION GRY BLU FUSE 20A F1 BRN 12VDC NEGATIVE GND BATTERY CABLE BLACK START RUN OFF...

Page 142: ...ENGINE OIL SWITCH ENGINE TEMP SENSOR THERMAL W1 HARNESS ENGINE 54446570 36880706 36878379 36865756 U4 TIMER MODULE W2 HARNESS ADAPTER 36886265 36887321 K2 K4 L1 M5 S1 36878361 36873861 RELAY START PRO...

Page 143: ...ODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd GRN BLK BLK BLK BLK WHT WHT WHT WHT YEL RIGHT TAIL LIGHT LICENSE PLATE LIGHT LEFT TAIL LIGHT DS1 DS3 DS2 RR CLEARANCE LIGHT DS4 RFT CLEARANCE LIGHT DS6 LR...

Page 144: ...PLUG SOCKET WIRING CONNECTIONS 1 YELLOW LEFT TURN AND STOP LIGHT 2 BLACK TAIL LIGHTS 3 WHITE GROUND 4 GREEN RIGHT TURN AND STOP LIGHT PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND...

Page 145: ...8 95 P375WCU JD PUSH AFTER WARM UP OFF ON START C F E S B D A R U T P V M N A7 Q G H W X P250WCU JD E Y Z A5 A4 A3 A2 A1 L K A6 J A8 PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND CO...

Page 146: ...COVER SWITCH PANEL P250 ONLY BEZEL SWITCH PANEL HP300 P375 ONLY VALVE 2 WAY START RUN HP300 P375 ONLY PLUG HP300 P375 ONLY SCREW HEX HD M06 100 X 14 HP300 P375 ONLY DECAL START RUN HP300 P375 ONLY RI...

Page 147: ...D S R B B N Q H J M B N B B K A6 B A6 S N Y X A1 ENCLOSURE COMPLETE 1 16 96 P250WCU JD P375WCU JD PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd B1 B2 Q R B3 B...

Page 148: ...OOR SCREW TAPPING M06 100 X 14 DOOR SIDE LATCH DOOR SLAM RIVET FENDER PANEL REAR ROOF HINGE ROOF RIVET PIN QUICK RELEASE SPRING GAS STUD BALL M08 125 NUT HEX M08 1 25 GROMMET LIGHT BAFFLE AIR INTAKE P...

Page 149: ...35393172P B E F G D C B E F G B A B A K H H ENCLOSURE COMPLETE 1 16 96 P250WCU JD P375WCU JD PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd D 35392877 090 MANU...

Page 150: ...8 8 8 1 PAN BELLY SCREW TAPPING M06 100 X 12 PAN ENGINE AIR END BELLY SCREW TAPPING M06 100 X 20 COVER BELLY PAN RETAINER STUD SHORT RECEPTACLE CLIP ON COVER COOLER DRAIN ENCLOSURE COMPLETE 1 16 96 P2...

Page 151: ...N B M C P B G B B A9 A5 A8 A5 D S R B B N Q H J M B N B B K A6 B A6 S N Y X A1 GALVANNEAL ENCLOSURE 7 04 00 P250WCU JD P375WCU JD PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPA...

Page 152: ...OR RAIL TOP PANEL FRONT END CAP PANEL FRONT ROOF HINGE SIDE DOOR SCREW TAPPING M06 100 X 14 DOOR SIDE LATCH DOOR SLAM RIVET FENDER PANEL REAR ROOF HINGE ROOF RIVET PIN QUICK RELEASE SPRING GAS STUD BA...

Page 153: ...35393172P B E F G D C B E F G B A B A K H H ENCLOSURE COMPLETE 7 4 00 P250WCU JD P375WCU JD PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd A 35392877 094 MANUA...

Page 154: ...8 8 8 1 PAN BELLY SCREW TAPPING M06 100 X 12 PAN ENGINE AIR END BELLY SCREW TAPPING M06 100 X 20 COVER BELLY PAN RETAINER STUD SHORT RECEPTACLE CLIP ON COVER COOLER DRAIN 7 4 00 P250WCU JD P375WCU JD...

Page 155: ...D F K H M L J J J P N M L L L C FOAM INSULATION COMPL 1 5 96 P250WCU JD P375WCU JD K PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd H G BEGINNING WITH SN 29679...

Page 156: ...RADIATOR DOOR ACST PANEL BOTTOM REAR END ACST PANEL MIDDLE REAR END ACST PANEL TOP REAR END ACST PANEL BOTTOM SIDE DOOR ACST PANEL MIDDLE SIDE DOOR ACST PANEL TOP SIDE DOOR ACST PANEL RIGHT REAR SIDE...

Page 157: ...NING WARNING 54568761 REV A Hot pressurized fluid Can cause serious burns Do not open radiator while hot 54568779 REV A Rotating fan blade Can cause serious injury Do not operate without guard in plac...

Page 158: ...9 MANUAL NO 12 00 DATE REV A B C D E F G H J K L 54568779 54568761 54604962 54625207 36522290 36847861 54568753 54568803 54568787 36879054 54629902 WARNING ROTATING FAN WARNING HOT FLUID NOTICE RADIAT...

Page 159: ...ON MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd 35392877 100 MANUAL NO DATE REV 54568779 REV A Rotating fan blade Can cause serious injury Do not operate without guard in place WARNING 54568795 REV...

Page 160: ...75WCU JD PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd E 35392877 101 MANUAL NO 12 00 DATE REV A B C D E F 54496559 54568779 54568795 54604970 54435086 365293...

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