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Edition A

May 2018

CCN 47638924

Hercu-Link™ Air B.O.P.
Handling Systems

Models
BHS 50 (50 Metric Tons)
BHS 75 (75 Metric Tons)
BHS 100 (100 Metric Tons)
BHS 150 (150 Metric Tons)

Product Information

Summary of Contents for Hercu-Link BHS 100

Page 1: ...hese Instructions Edition A May 2018 CCN 47638924 Hercu Link Air B O P Handling Systems Models BHS 50 50 Metric Tons BHS 75 75 Metric Tons BHS 100 100 Metric Tons BHS 150 150 Metric Tons y Product Information ...

Page 2: ... com The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards decreased performance and increased maintenance and will invalidate all warranties Original instructions are in English Other languages are a translation of the original instructions Refer all communications to the nearest Ingersoll Rand Office or Distributor Table 1 Product Information Manuals Publica...

Page 3: ...Onto Beam 9 Chain Container 9 Attaching Limit Stop 9 Accu Trol Pendant 9 Initial Operating Checks 9 Operation 10 Hoist Controls 10 Accu Trol Pendant Operation Push Button Type 10 Emergency Stop 10 Inspection 11 Frequent Inspection 11 Daily Inspection 11 Load Chain Reports 12 Hoists Not in Regular Use 12 Storing the Hoist 12 Lubrication 13 Pivot Points and Bushings 13 Hoist Motor 13 Piston Trolley ...

Page 4: ...sheave s The motor driven brake shaft is connected to brake through a sprag clutch In hoist UP direction clutch allows shaft to rotate without releasing brake No air pressure is applied to brake piston in UP direction The brake shaft cannot rotate in hoist DOWN direction until brake has been released Brake is released by air pressure applied to annular brake piston and piston compresses brake spri...

Page 5: ... testing i e results are as purchased material propertied for those parts M3 Material traceability certificates according to EN 10204 Ex DIN 50049 3 1b on load bearing parts These documents affirm by a department independent of the manufacturing department that the actual parts used in the product are in compliance with the order based on specific inspection and testing i e results are actual mate...

Page 6: ...ceability certificates according to EN 10204 Ex DIN 50049 2 2 on load bearing parts Conformity documents affirm by the manufacturer that parts are in compliance with requirements of the order based on non specific inspection and testing i e results are typical material properties for these parts M2 Material Traceability certificates according to EN 10204 Ex DIN 50049 3 1b on load bearing parts Con...

Page 7: ...air supply lines should be purged with clean moisture free air or nitrogen before connecting to main air inlet Supply lines should be as short and straight as installation conditions will permit Long transmission lines and excessive use of fittings elbows tees globe valves etc cause a reduction in pressure due to restrictions and surface friction in lines Air Line Lubricator Always use an air line...

Page 8: ...n outside of one pair of side plates Install suspension yoke pins 174 and cotter pins 173 on ends of suspension yokes 170 bend ends apart to secure Use lifting lugs on trolley side plates to adequately support hoist and side plates and raise into place on beam flange C CA AU UT TI IO ON N To avoid an unbalanced load which may damage trolley hoist must be centered under trolley using spacers 156 4 ...

Page 9: ...stall limit stop as described under Load Chain Replacement 2 Run hoist slowly in the both directions to verify limit stops activate and hoist ceases to operate Accu Trol Pendant Refer to Figure 10 p 18 Check that all hose connections are tight and that hoses are not twisted or crimped Refer to Product Manual MHD56014 for hose connections and all other operation information Pendant lengths up to 66...

Page 10: ...ng loads and should have a good attitude regarding safety It is the operator s responsibility to refuse to operate hoist under unsafe conditions Hoist Controls Accu Trol Pendant Operation Push Button Type The pendant is a remote control that allows the operator to control the positioning of a load The Accu Trol Pendant is available with 4 or 6 buttons Refer to Accu Trol Pendant manual form number ...

Page 11: ...age or evidence of malfunction such as abnormal noises 1 Lubricator Adjust air line lubricator drops during hoist operation refer to LUBRICATION p 13 section for requirements 2 Surrounding Area Visually check hoist for oil leaks Do not operate hoist if leaking oil is found Ensure surrounding area has no slippery surfaces and is obstruction free 3 Hoses and Fittings Visually inspect for damage air ...

Page 12: ...e maintained documenting condition of load chain removed from service as part of a long range chain inspection program Accurate records will establish a relationship between visual observations noted during Frequent Inspection p 11 and actual condition of load chain as determined by Periodic Inspections Refer to Product Maintenance Information Manual for chain specifications Hoists Not in Regular ...

Page 13: ...synthetics or detergents Table 4 Hoist Motor Recommended Oil Ambient Temperature Recommended Oil Type Below 32 F 0 C ISO VG 32 10W SAE 30 to 80 F 0 to 26 C ISO VG 68 20W SAE a Above 80 F 26 C ISO VG 100 30W SAE Table 4 Hoist Motor Recommended Oil continued a Hoists are shipped from factory with ISO VG 68 20W SAE oil Piston Trolley Drive Motor The motor is splash lubricated by oil in motor housing ...

Page 14: ...ency replace oil in reduction housing once every year To ensure correct performance highest efficiency and long life it is essential that lubricating oil be maintained at correct level Oil capacity for reduction gear assembly is 1 1 gals 4 2 ltr C CA AU UT TI IO ON N Do not over fill Excess oil will reduce operating efficiency and increase oil temperature Use only high quality lubricants in reduct...

Page 15: ...hics Figure 1 MHP4244 Air Supply Filter Separator Lubricator 1 1 Accu Trol Off On Hoist Up Trolley Right Trolley Left Hoist Down 5 3 2 1 4 6 Brake Hoist Motor Trolley Motor Spring Set Release down only Brake Exhaust Limit Paddle ...

Page 16: ...Level Plug Trolley Motor Vented Oil Fill Plug Hook Latch Pivot Hoist Motor Oil Level Plug Hoist Motor Level Plug Located Below Manifold Load Chain Hoist Motor Oil Fill Plug A B C R N P M D E F G H J K L Figure 3 MHP0340 A B C D E Trolley Wheel Flange Side Roller Beam Spacers Ensure Hoist is Centered Beneath Trolley Figure 4 MHP0191 Air Out Regulator Lubricator Air In Filter A B C D E P Pr ro od du...

Page 17: ...sembly Mounted This Side Fillet Weld Allow 1 4 inch 6 5 mm clearance between edge of lower flange and rack segment Apply weld to both sides of rack segment B C D Figure 8 MHP3016 B C D 6 inches 152 mm 6 inches 152 mm Stagger welds along rack A Not to scale Use rack guide for correct track positioning Check clearance between racks 0 08 2 mm Figure 9 MHP1605 A Normal trolley drive mounded above supp...

Page 18: ...ted Fill Plug Oil Level Plug Disc Brake Level Plug Drain Plugs Located at Bottom A C B D Figure 12 MHP0040 A Throat Width Figure 13 MHP0111 max Twisted DO NOT USE Normal Can be Used Figure 14 MHP0102 A B C Diameter Welded Area Wear in These Area P Pr ro od du uc ct t I In nf fo or rm ma at ti io on n G Gr ra ap ph hi ic cs s ...

Page 19: ... work shall be completed by an Ingersoll Rand trained service technician or a Qualified Person a Components 1 year 2 years 3 years 4 years 5 years Inspect Hoist Motor X Inspect Hoist Gearbox X Inspect Hoist Control Valve X Inspect Disc Brake X Inspect Chain X X X X X Inspect Chain Stopper X X X X X Inspect Shut Off Valve X X X X X Inspect Hook or Clevis X X X X X Inspect Hoist Frame X Inspect Hois...

Page 20: ...ildings transport and protect food and perishables and increase industrial productivity and efficiency We are a global business committed to a world of sustainable progress and enduring results ingersollrand com Ingersoll Rand has a policy of continuous product and product data improvements and reserves the right to change design and specifications without notice We are committed to using environm...

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