Ingersoll-Rand ARO PP20A A Series Operator'S Manual Download Page 6

Page 6 of 12 

PP20A-XXX-XXX (en)

PARTS LIST / PP20A-XXX-XXX FLUID SECTION

 637309-XX fl uid section service kits include: Balls (item 22), diaphragms (item 7), and items 19, 70, 144, 175 (listed below) plus 

items 174 and 94276 Lubriplate® FML-2 grease (page 8).

MATERIAL CODE

[A] = 

Aluminum

[B] = 

Nitrile

[C] = 

Carbon 

Steel

[Co] = 

Copper

[MSp]  = Medical Grade Santoprene
[Sp] = 

Santoprene

[SS] = 

Stainless 

Steel

[T] = 

PTFE

PARTS LIST

Item Description 

(size)

Qty Part No.

[Mtl]

Item Description 

(size)

Qty Part No.

[Mtl]

1 Rod

(1) 94358

[C]

5 Back-Up Washer

(2) 96503

[A]

9 Washer

(2) 93065

[SS]

14 Screw 

(5/8” - 18 x 2-1/2”)

(2) Y5-111-T

[SS]

68 Air Cap

(1) 94324-4

[A]

69 Air Cap

(1) 94324-5

[A]

 70 Gasket

(2) 94100

[B]

74 Pipe Plug 

(1/4 - 18 N.P.T. x 7/16”)

(1) Y17-51-N

[C]

79 Ground Kit Assembly 

(not shown)

(1) 94829

- - -

131 Screw 

(M10 x 1.5  - 6g x 120 mm)

(4) 94531

[C]

144 “U” Cup 

(3/16” x 1-3/8” o.d.)

(2) Y186-51

[B]

175 “O” Ring 

(3/32” x 1” o.d.)

(2) Y325-117

[B]

180 Washer 

(0.406” i.d. x 0.031” thick)

(4) 94098

[Co]

250 Screw, Self-Tapping 

(1/4” - 14 x 1/2”)

(1) Y334-104-C [C]

SEAT OPTIONS

PP20A-XXX-XXX

BALL OPTIONS

PP20A-XXX-XXX

“21”

 “22” 

(2-1/2” diameter)

-XXX Seat

Qty [Mtl]

-XXX Ball

Qty [Mtl]

-AXX 94328-A

(4)

[Sp]

-XAX 93358-A

(4)

[Sp]

-SXX

94353

(4)

[SS]

-XMX 93358-M

(4) [MSp]

DIAPHRAGM OPTIONS PP20A-XXX-XXX

 Service Kit

 “7”

 “19” 

(1/8” x 3-5/8” o.d.)

-XXX

-XX = (Ball)
-XX = (Diaphragm) Diaphragm Qty [Mtl] “O” Ring

Qty [Mtl]

-XXA 637309-XA

94329-A

(2)

[Sp]

- - - - -

- - -

- - -

-XXM 637309-XM

94329-M

(2) [MSp] Y328-237

(4)

[T]

MANIFOLD CONNECTION / FLUID CAP MATERIAL OPTIONS PP20A-XXX-XXX

Aluminum

Stainless Steel

N.P.T.

BSP

N.P.T.

BSP

Tri-Clamp

PP20A-AAX-XXX PP20A-BAX-XXX PP20A-ASX-XXX PP20A-BSX-XXX PP20A-CSX-XXX

Item Description 

(size)

Qty Part No.

[Mtl] Part No.

[Mtl] Part No.

[Mtl] Part No.

[Mtl] Part No.

[Mtl]

6 Diaphragm Washer

(2) 96503

[A]

96503

[A]

94357-2

[SS] 94357-2

[SS] 94357-2

[SS]

15 Fluid Cap

(2) 94769

[A]

94769

[A]

95556

[SS] 95556

[SS] 95556

[SS]

60 Inlet Manifold

(1) 94911

[A]

94911-2

[A]

95537-1

[SS] 95537-2

[SS] 96667

[SS]

61 Outlet Manifold

(1) 94767

[A]

94767-2

[A]

95536-1

[SS] 95536-2

[SS] 96666

[SS]

63 Pipe Plug 

(2 - 11-1/2 N.P.T.)

(2) Y17-128

[A]

- - - - -

- - -

- - - - -

- - -

- - - - -

- - -

- - - - -

- - -

(R-2, 2 - 11 BSP)

(2) - - - - -

- - -

94439-2

[A]

- - - - -

- - -

- - - - -

- - -

- - - - -

- - -

EXTERNAL HARDWARE OPTIONS PP20A-XXX-XXX

Plated Steel

Stainless Steel

PP20A-XXP-XXX PP20A-XXS-XXX

Item Description 

(size)

Qty Part No.

[Mtl] Part No.

[Mtl]

26 Screw 

(M10 x 1.5 - 6g x 35 mm)

(8) 94409-1

[C]

94409-2

[SS]

27 Screw 

(M10 x 1.5 - 6g x 45 mm)

(16) 94990-1

[C]

94990

[SS]

29 Nut 

(M10 x 1.5 - 6h)

(16) 94992-1

[C]

94992

[SS]

FLUID SECTION DISASSEMBLY

Remove (61) outlet manifold and (60) inlet manifold.
Remove (22) balls, (19) “O” rings (if applicable) and (21) 
seats.
Remove (15) fl uid caps. 
Remove the (6) diaphragm washer, (7) diaphragm and (5) 
back-up washer.

NOTE: Do not scratch or mar the surface of (1) diaphragm rod.

1.
2.

3.
4.

FLUID SECTION REASSEMBLY

Reassemble in reverse order. Refer to the torque require-
ments on page 7.
Clean and inspect all parts. Replace worn or damaged 
parts with new parts as required.
Lubricate (1) diaphragm rod and (144) “U” cups with Lu-
briplate FML-2 grease (94276 grease packet is included in 
service kit).
Re-check torque settings after pump has been re-started 
and run a while.

Summary of Contents for ARO PP20A A Series

Page 1: ...imumTemperature Limits diaphragm ball seal materials Nitrile 10 to 180 F 12 to 82 C Santoprene 40 to 225 F 40 to 107 C Dimensional Data see page 12 Mounting Dimension 9 1 16 x10 1 16 230mmx256mm Noise...

Page 2: ...ERATING AND SAFETY PRECAUTIONS READ UNDERSTAND AND FOLLOWTHIS INFORMATIONTO AVOID INJURY AND PROPERTY DAMAGE Obtain Material Safety Data Sheets on all materials from the supplier for proper handling i...

Page 3: ...d sections Air operated double diaphragm pumps utilize a pressure dif ferential in the air chambers to alternately create suction and positive fluid pressure in the fluid chambers valve checks insure...

Page 4: ...are indicated which should be available for fast repair and reduction of down time Service kits are divided to service two separate dia phragm pump functions 1 AIR SECTION 2 FLUID SEC TION The FLUID...

Page 5: ...PP20A XXX XXX en Page 5 of 12 TYPICAL CROSS SECTION Figure 3...

Page 6: ...P MATERIAL OPTIONS PP20A XXX XXX Aluminum Stainless Steel N P T BSP N P T BSP Tri Clamp PP20A AAX XXX PP20A BAX XXX PP20A ASX XXX PP20A BSX XXX PP20A CSX XXX Item Description size Qty Part No Mtl Part...

Page 7: ...screws 65 70 ft lbs 88 1 94 9 Nm Apply Loctite 242 to threads at assembly 26 screws 30 40 ft lbs 40 7 54 2 Nm Apply Loctite 271 to threads at assembly 27 screws 30 40 ft lbs 40 7 54 2 Nm Apply Lubripl...

Page 8: ...le plug to 135 valve housing securing with 105 screws Install 140 valve insert 141 valve plate 199 gasket and 231 243 and 244 O rings into 135 valve hous ing NOTE Assemble 140 valve insert with dished...

Page 9: ...35 134 Figure 5 MAJORVALVE PILOTVALVE PART GROUP PARTS LIST PP20A XXX XXX AIR MOTOR SECTION TORQUE REQUIREMENTS NOTE DO NOT OVERTIGHTEN FASTENERS ALL FASTENERS ARE METRIC 105 screw 40 50 in lbs 4 5 5...

Page 10: ...8 27 P T F 1 94812 258 Button BleedValve 1 8 27 N P T F 1 24130 259 Elbow 5 32 o d tube x 1 8 27 N P T 4 59756 4 260 CheckValve 2 CP10 B 261 Bracket 1 95174 262 Pipe Plug 1 4 18 N P T x 7 16 2 Y17 51...

Page 11: ...XXX XXX en PARTS LIST PP20A XXX XXX CONTROL SECTION 256 260 256 268 2 long 261 77 277 276 278 275 269 9 long 259 78 14 long 76 See view A A 14 long 78 7 5 long 270 259 266 265 258 257 256 264 263 76 2...

Page 12: ...XX outlet this side DIMENSIONS A see below E 16 3 32 408 5 mm H 9 1 16 230 2 mm L see below B 24 3 4 628 7 mm F 12 304 8 mm J 10 1 16 255 6 mm M see below C 10 1 16 255 6 mm G 26 1 4 666 8 mm K 9 16 1...

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