Page 6 of 8
PH30X-XXX-XXX-C (en)
PARTS LIST / PH30X-XXX-XXX-C AIR SECTION
Indicates parts included in 637369 air section service kit shown below and items 70, 144, 175 and 180 shown on page 4.
MATERIAL CODE
[A] = Alluminium
[B] = Nitrile
[I] = Iron
[Br] = Brass
[P] = Polypropylene
[C] = Carbon Steel
[Sp] = Santoprene
[Ck] = Ceramic
[SS] = Stainless Steel
[D] = Acetal
[U] = Polyurethane
[GP] = Groundable Polypropylene [A] = Alluminium
AIR MOTOR SECTION SERVICE
Service is divided into two parts - 1. Pilot Valve, 2. Major
Valve.
GENERAL REASSEMBLY NOTES:
y
Air Motor Section service is continued from Fluid Section
repair.
y
Inspect and replace old parts with new parts as neces-
sary. Look for deep scratches on metallic surfaces, and
nicks or cuts in “O” rings.
y
Take precautions to prevent cutting “O” rings upon instal-
lation.
y
Lubricate “O” rings with Lubriplate FML-2 grease.
y
Do not over-tighten fasteners. Refer to torque specifi-
cation block on view.
y
Re-torque fasteners following restart.
y
SERVICE TOOLS - To aid in the installation of (168) “O”
rings onto the (167) pilot piston, use tool # 204130-T,
available from ARO.
PILOT VALVE DISASSEMBLY
1. A light tap on (118) actuator pin should expose the oppo-
site (121) sleeve, (167) pilot piston and other parts.
2. Remove (170) sleeve. Inspect inner bore of sleeve for
damage.
PILOT VALVE REASSEMBLY
1. Clean and lubricate parts not being replaced from service
kit.
2. Install new (171 and 172) “O” rings. Replace (170) sleeve.
3. Install new (168) “O” rings and (169) seal - Note the lip di-
rection. Lubricate and replace (167) pilot piston.
4. Reassemble remaining parts. Replace (173 and 174) “O”
rings.
MAJOR VALVE DISASSEMBLY
1. Remove (135) valve block and (233) adapter plate, expos-
ing (132 and 166) gaskets, (232) “O” ring and (176) checks.
2. Remove (233) adapter plate, releasing (140) valve insert,
(141) valve plate, (199 and 200) gaskets and (244, 243 and
232) “O” rings.
3. Remove (136) end cap and (137) “O” ring, releasing (111)
spool.
MAJOR VALVE REASSEMBLY
1. Install new (138 and 139) “U” cups on (111) spool -
LIPS
MUST FACE EACH OTHER.
2. Insert (111) spool into (135) valve block.
3. Install (137) “O” ring on (136) end cap and assemble end
cap to (135) valve block, securing with (107) end plates
and (105) screws.
AIR MOTOR PARTS LIST
Item
Description
(size)
Qty Part No.
Mtl
74 Plug
(2) Y17-51-S
[SS]
101
Center Body
(PH30A)
(1) 97031
[A
(PH30F)
(1) 97044
[GP]
(PH30S)
(1) 97040
[SS]
103 Bushing
(1) 97394
[D]
105 Screw
(M6 x 1 - 6g x 180 mm) (PH30F)
(4)
95921
[SS]
(PH30A), (PH30S)
95887
107 End Plate
(PH30F)
(2) 95846
[SS]
111 Spool
(1) 95651
[D]
118 Actuator Pin
(0.250” x 2.276” long)
(2) 94083
[SS]
121 Sleeve
(2) 94084
[D]
126
Plug
(PH30A), (PH30S)
(1)
Y17-13-S
[SS]
(PH30F)
93897-1
[P]
127 90° Street Elbow
(1-1/2 - 11-1/2 NPT)
(1) 94860
[C / I]
132 Gasket
(1) 94099
[B]
133
Washer
(M6) (PH30F)
(7) 95931
[SS]
(PH30A)
(3) Y117-416-C [SS]
(PH30S)
(3) Y14-416-T
[SS]
134
Screw
(M6 x 1 - 6g x 35 mm) (PH30A),
(PH30S)
(4) 95923
[SS]
(PH30F)
(8) 95923
[SS]
Item
Description
(size)
Qty Part No.
Mtl
135
Valve Block
(PH30F)
(1)
95789-2
[GP]
(PH30A)
96334-1
[A]
(PH30S
96337-1
[SS]
136
End Cap
(PH30F)
(1)
95790
[P]
(PH30A)
96335
[A]
(PH30S)
96339
[SS]
137 “O” Ring
(1/16” x 2” OD)
(1) Y325-32
[B]
138 “U” Cup
(3/16” x 1.792” OD)
(1) 95966
[B]
139 “U” Cup
(3/16” x 1-1/4” OD)
(1) Y186-50
[B]
140 Valve Insert
(1) 95650
(Ck)
141 Valve Plate
(1) 95659
(Ck)
167 Pilot Piston
(includes items 168 and 169)
(1) 67164
[D]
168 "O” Ring
(3/32” x 5/8” OD)
(2) 94433
[U]
169 “U” Cup
(1/8” x 7/8” OD)
(1) Y240-9
[B]
170 Piston Sleeve
(1) 94081
[D]
171 “O” Ring
(3/32” x 1-1/8” OD)
(1) Y325-119
[B]
172 “O” Ring
(1/16” x 1-1/8” OD)
(1) Y325-22
[B]
173 “O” Ring
(1/16” x 1-3/8” OD)
(2) Y325-26
[B]
174 “O” Ring
(1/8” x 1/2” OD)
(2) Y325-202
[B]
176 Diaphragm
(check valve)
(2) 94102
[Sp]
199 Track Gasket
(1) 95666
[B]
200 Gasket
(1) 95665
[B]
201 Muffler Kit
(includes item 127)
(1) 67213
233
Adapter Plate
(PH30F)
(1)
95761
[P]
(PH30A)
96336
[A]
(PH30S)
96338
[SS]
236 Nut
(M6 x 1 - 6h) (PH30F)
(4) 95924
[SS]
243 “O” Ring
(1/8” x 5/8” OD)
(1) Y325-204
[B]
244 “O” Ring
(1/8” x 7/8” OD)
(1) Y325-208
[B]
Lubriplate FML-2 Grease
(1) 94276
Lubriplate Grease packets (10)
637308
Items included in fluid section service kit, see pages 4 and 5.
