Ingersoll-Rand ARO 66610 Series Operator'S Manual Download Page 6

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66610X-X-C (en)

66610X-X-C (en)

  “Smart Parts” Keep these items on hand in addition to the Service Kits for fast repair and reduction of down time.

PARTS LIST / 66610X-X-C AIR MOTOR SECTION

  

Indicates parts included in 637118-C Air Section Service Kit.

      SERVICE KIT NOTE: Service Kit 637118-C is a general repair kit for all 1”  and larger ARO diaphragm pump air motors. It contains extra “O” Rings and other-

parts that may not be needed to service this model.

Item Description 

(size)

Qty Part No.

[Mtl]

 

101 Motor Body 

(models 66610X, 66612X)

(1) 94743

[A]

                                   (models 66611X, 66612X)

(1) 94741

[CI]

 

102 “O” Ring 

(1/16” x 1” o.d.)

(2) Y325-20

[B]

 

103 Sleeve

(1) 94527

[D]

 

104 Retaining Ring, TruArc 

(.925” i.d.)

(2) Y145-25

[C]

105

Screw/Wshr

(1/4”-20 x 5/8”) (-XX0, 1, 2, 9)

(8) 93860

[C]

Cap Screw

 (1/4”-20 x 5/8”) (-XXA, B, C, D)

(8) Y6-42-T

[SS]

106 Lockwasher

 (1/4”)

(8) Y14-416-T [SS]

107

Leg 

(models 6661X0, 1X1, 1X2, 1X9)

(2) 92003

[C]

(models 6661XA, 1XB, 1XC, 1XD)

(2) 92003-1

[SS]

 

108 Gasket (with notch)

(1) 92878

[B/Ny]

 

109 Piston

(1) 92011

[D]

 

110 “U” Cup

 (3/16” x 1-3/8” o.d.)

(1) Y186-51

[B]

 

111 Spool 

(models 66610X, 66612X)

(1) 92005

[A]

(models 66611X, 66613X)

(1) 93047

[C]

 

112 Washer

 (1.557” o.d.)

(5) 92877

[Z]

 

113 “O” Ring 

(1/8” x 1-1/4” o.d.)

(5) Y325-214

[B]

 

114 “O” Ring 

(3/32” x 1-9/16” o.d.)

(6) Y325-126

[B]

 

115 Spacer

(4) 92876

[Z]

 

116 Spacer

(1) 92006

[Z]

AIR MOTOR SECTION SERVICE

Service is divided into two parts − 1. Pilot Valve, 2. Major 

Valve. GENERAL REASSEMBLY NOTES:

Air Motor Section Service is continued from Fluid Section 

repair.

Inspect and replace old parts with new parts as neces-

sary. Look for deep scratches on metallic surfaces, and 

nicks or cuts in “O” rings.

Take precautions to prevent cutting “O” rings upon instal-

lation.

Lubricate “O” rings with Key-Lube grease.

Do not overtighten fasteners, refer to torque specification 

block on view.

Re-torque fasteners following restart.

PILOT VALVE DISASSEMBLY

Remove (104) retaining ring.

Remove (123) screws and (122) “O” rings.

1.

2.

Remove (118) piston rod, (121) sleeve bushing, (119) “O” 

rings and (120) spacers from the (101) motor body.

Remove (103) sleeve and (102) “O” rings.

3.

4.

PILOT VALVE REASSEMBLY

Replace two (102) “O” rings if worn or damaged and rein-

stall (103) sleeve.

Install one of the (121) sleeve bushings, (119) “O” rings, 

(120) spacers and the remaining (121) bushing.

Carefully push (118) pilot rod into bushings etc. and re-

tain on each end with the two (122) “O” rings, retain with 

(123) screws.

Replace (104) retaining rings.

1.

2.

3.

4.

 Parts Y 145-26 (1.156" i.d.) (qty 2) retaining rings and Y325-24 "O" rings (qty 2) 

are included in the service Kit for te=he repair of larger pumps.

Item Description 

(size)

Qty Part No.

[Mtl]

 

117 Gasket

(1) 92004

[B/Ny]

118 Pilot Rod

(1) 93309-1

[C]

 

119 “O” Ring 

(1/8” x 3/4” o.d.)

(4) 93075

[U]

120 Spacer

(3) 115959

[Z]

121 Sleeve Bushing

(2) 98723-1

[Bz]

 

122 “O” Ring 

(3/32” x 9/16” o.d.)

(2) 94820

[U]

 

123 Screw 

(#8 - 32 x 3/8”)

(4) Y154-41

[C]

124

Stud

 (5/16” - 18 x 1-3/4”) (6661X0, 1X1, 1X2

1X9)

(16) 92866

[C]

           

(5/16” - 18 x 1-3/4”) (6661XA, 1XB, 1XC, 1XD)

(16) 92866-1

[SS]

128 Pipe Plug 

(1/8 - 27 N.P.T. x 1/4”)

(1) Y227-2-L

[C]

133 Lockwasher 

(1/4”)

(1) Y14-416-T

[SS]

197 Button Head Screw 

(1/4” - 20 x 1/4”)

(3) 94987

[SS]

198 Button Head Screw

 (1/4” - 20 x 3/8

”)

(1) 94987-1

[SS]

201 Muffler

(1) 93110

[C]

Key-Lube “O” Ring Lubricant

(1) 93706-1

Pak of 10 Key-Lube

637175

Service Kits include: Y212-101 (2) Screws (#10 - 32 x 1/4”)
used on units manufactured between 8/90 and 4/92 to retain
the pilot bushing.

MATERIAL CODE

[A] =   Aluminum 

[CI] =   Cast Iron 

[SS] =  Stainless Steel

[B] =   Nitrile 

[D] =    Acetal 

[U] =    Polyurethane

[Bz] = Bronze 

[N] =  Neoprene 

[Z] =    Zinc

[C] =  Carbon Steel  [NY] =  Nylon 

MAJOR VALVE DISASSEMBLY

Remove (107) plate (or leg depending on model), (108 

and 117) gaskets.

On the side opposite the air inlet, push on the inner di-

ameter (111) spool. This will force the (109) piston out. 

Continue pushing the (111) spool and remove. Check for 

scratches and gouges.

Reach into the air section (exhaust side) and remove 

(116) spacer, (115) spacers, (113) “O” rings, (114) “O” rings, 

(112) washers, etc. Check for damaged “O” rings.

1.

2.

3.

MAJOR VALVE REASSEMBLY

Replace (112) washer, (114) “O” ring and (113) “O” ring 

onto (115) spacer and insert etc.

 

NOTE: Be careful to orient spacer legs away from 

blocking internal ports.

2.  Lubricate and carefully insert (111) spool.

3.  Install (117) gasket and (107).

4.  Lubricate and install (110) packing cup and insert (109) 

piston into (air inlet side) cavity, the (110) packing cup 

lips should point outward.

5.  Install (108) gasket and replace (107).

1.

Summary of Contents for ARO 66610 Series

Page 1: ...380 C Hytrel 200 to 1800 F 290 to 820 C Neoprene 00 to 2000 F 180 to 930 C Nitrile 100 to 1800 F 120 to 820 C Polypropylene 350 to 1750 F 20 to 790 C Polyurethane 100 to 1500 F 120 to 660 C Kynar PVDF...

Page 2: ...sening and removing outlet hose or piping from pump WARNING HAZARDOUS MATERIALS Cancauseserious injury or property damage Donot attempt to return apumpto the factory or service center that contains ha...

Page 3: ...ts from contamination from dirt and foreign matter during service disassembly and reassembly Keep good records of service activity and include pump in preventive maintenance program Before disassembli...

Page 4: ...2001 92001 1 A 91044 91044 1 SS 94278 94278 1 CI 17 Outlet Mainfold 6661X9 661XD only 2 92846 92846 1 SS 18 Inlet Mainfold 6661X9 661XD only 2 92847 92847 1 SS 23 Spring 6661X9 6661XD only 2 22155 221...

Page 5: ...Santoprene Cream Cream PTFE White White Urethane N A Red Viton Yellow Yellow Stripe Dot See item 8 in inset below TORQUE REQUIREMENTS NOTE DO NOT OVERTIGHTEN FASTENERS 14 Bolt 25 30 ft lbs 33 9 40 7...

Page 6: ...LY Replace two 102 O rings if worn or damaged and rein stall 103 sleeve Install one of the 121 sleeve bushings 119 O rings 120 spacers and the remaining 121 bushing Carefully push 118 pilot rod into b...

Page 7: ...CER LEGS AWAY FROM BLOCKING INTERNAL PORTS WHEN REASSEMBLING AIR SECTION MAJOR VALVE CROSS SECTION DETAIL 109 110 112 114 113 115 111 116 Figure 3 Figure 4 124 TORQUE REQUIREMENTS NOTE DO NOT OVERTIGH...

Page 8: ...duct discharge Check connections of suction plumbing Check O rings between intake manifold and fluid caps Check tightness of diaphragm nut Low output volume erratic flow or no flow Check air supply Ch...

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