Ingersoll-Rand ARO 66610 Series Operator'S Manual Download Page 3

66610X-X-C (en)

Page 3 of 8

 

Page 3 of 8

GENERAL DESCRIPTION

The ARO diaphragm pump offers high volume delivery even at 

low air pressure and a broad range of material compatibility op-

tions available. Refer to the model and option chart. ARO pumps 

feature stall resistant design, modular air motor / fluid sections. 

Air operated double diaphragm pumps utilize a pressure dif-

ferential in the air chambers to alternately create suction and 

positive fluid pressure in the fluid chambers, valve checks insure 

a positive flow of fluid. Pump cycling will begin as air pressure 

is applied and it will continue to pump and keep up with the 

demand. It will build and maintain line pressure and will stop cy-

cling once maximum line pressure is reached (dispensing device 

closed) and will resume pumping as needed.

AIR AND LUBE REQUIREMENTS

 

WARNING

  EXCESSIVE AIR PRESSURE. Can cause 

personal 

injury, pump damage or property damage.

A filter capable of filtering out particles larger than 50 mi-

crons should be used on the air supply. There is no lubrication 

required other than the “O” ring lubricant which is applied 

during assembly or repair.

If lubricated air is present,makesure that it is compatible 

with the “O” rings and seals in the air motor section of the 

pump.

OPERATING INSTRUCTIONS

Always flush the pump with a solvent compatible with 

the material being pumped if the material being pumped 

is subject to “setting up” when not in use for a period of 

time.

Disconnect the air supply from the pump if it is to be in-

active for a few hours.

The outlet material volume is governed not only by the 

air supply, but also by the material supply available at the 

inlet. The material supply tubing should not be too small 

or restrictive. Be sure not to use hose which might co 

lapse.

When the diaphragm pump is used in a forced-feed 

(flooded inlet) situation, it is recommended that a “Check 

Valve” be installed at the air inlet.

Secure the diaphragm pump legs to a suitable surface to 

insure against damage by vibration.

MAINTENANCE

Refer to the part views and descriptions as provided on pages 

4 through 7 for parts identification and service kit information.

Certain ARO “Smart Parts” are indicated which should be 

available for fast repair and reduction of down time.

Service kits are divided to service two separate dia-

phragm pump functions: 1. AIR SECTION, 2. FLUID SEC-

TION. The FLUID SECTION is divided further to match 

typical part MATERIAL OPTIONS.

Provide a clean work surface to protect sensitive internal 

moving parts from contamination from dirt and foreign 

matter during service disassembly and reassembly.

Keep good records of service activity and include pump 

in preventive maintenance program.

Before disassembling, empty captured material in the 

outlet manifold by turning the pump upside down to 

drain material from the pump.

FLUID SECTION DISASSEMBLY

Remove top manifold(s).

Remove (22) balls, (19) “O” rings and (21) seats.

Remove (15) fluid caps.

NOTE: Only PTFE diaphragm models use a primary dia-

phragm (7) and a backup diaphragm (8). Refer to the auxil-

iary view in the Fluid Section

illustration.

 For 6661XX-XX6-C:

4.     Remove (7)diaphragm,(5)washers and (30)shims.

For other models: 

4.   Remove the (14) screws, (6) washers, (7) or (7 / 8) dia-

phragms and (5) washers.

5. Remove (3) “O” rings.

1.

2.

3.

 Viton

®

 and Hytrel

®

 are registered trademarks of the DuPont

®

  Company.  Kynar

®

 is a registered trademark of Penwell Corp 

  Santoprene

®

 is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P.  Key-Lube

®

 is a registered trademark of Key Industries   

FLUID SECTION REASSEMBLY

Reassemble in reverse order.

Clean and inspect all parts. Replace worn or damaged 

parts with new parts as required.

Lubricate (1) diaphragm rod and (2) “O” ring with Key-

Lube “O” ring lube.

Use ARO pn / 98931-T bullet (installation tool) to aid in 

installation of (2) “O” ring on (1) diaphragm rod. 

  For 6661XX-XX6-C:

Attach a regulated airline to the pump inlet; gradually 

increasing the air pressure (6-8 psi) to check which side of 

the pump with air blowing out, and then shut down the 

air supplier. 

Fasten (7) diaphragm with (5) washer into (1) diaphragm 

rod, and insert them into  (101) Center body from the 

chamber identified with blowing air in the previous step.

Install (15) fluid cap.

Thread the other side of (7) diaphragm with (5) washer 

into (1) diaphragm rod, but do not tighten it. 

Record the angle for the misalignment between (7) dia-

phragm hole and (101) center body holes, then unthread 

the (7) diaphragm and place proper Qty. of (30) shims 

between (5) washer and (1) diaphragm rod.

Attach a regulated airline to the pump inlet, gradually 

increasing the air pressure (6-8 psi) until the diaphragm 

shift to the other site, shut down the air supply.

Install the second (15) fluid cap. 

Note: for details, refer to service kits manual 48495949.

For other models:

Be certain (7) or (7 / 8) diaphragm(s) align properly with 

(15) fluid caps before making final torque adjustments on 

bolt and nuts to avoid twisting the diaphragm.

For models with PTFE diaphragms: Item (8) Santoprene 

diaphragm is installed with the side marked “AIR SIDE” to-

wards the pump center body. Install the PTFE diaphragm 

with the side marked “FLUID SIDE” towards the fluid cap.

Re-check torque settings after pump has been re-started 

and run a while.

Summary of Contents for ARO 66610 Series

Page 1: ...380 C Hytrel 200 to 1800 F 290 to 820 C Neoprene 00 to 2000 F 180 to 930 C Nitrile 100 to 1800 F 120 to 820 C Polypropylene 350 to 1750 F 20 to 790 C Polyurethane 100 to 1500 F 120 to 660 C Kynar PVDF...

Page 2: ...sening and removing outlet hose or piping from pump WARNING HAZARDOUS MATERIALS Cancauseserious injury or property damage Donot attempt to return apumpto the factory or service center that contains ha...

Page 3: ...ts from contamination from dirt and foreign matter during service disassembly and reassembly Keep good records of service activity and include pump in preventive maintenance program Before disassembli...

Page 4: ...2001 92001 1 A 91044 91044 1 SS 94278 94278 1 CI 17 Outlet Mainfold 6661X9 661XD only 2 92846 92846 1 SS 18 Inlet Mainfold 6661X9 661XD only 2 92847 92847 1 SS 23 Spring 6661X9 6661XD only 2 22155 221...

Page 5: ...Santoprene Cream Cream PTFE White White Urethane N A Red Viton Yellow Yellow Stripe Dot See item 8 in inset below TORQUE REQUIREMENTS NOTE DO NOT OVERTIGHTEN FASTENERS 14 Bolt 25 30 ft lbs 33 9 40 7...

Page 6: ...LY Replace two 102 O rings if worn or damaged and rein stall 103 sleeve Install one of the 121 sleeve bushings 119 O rings 120 spacers and the remaining 121 bushing Carefully push 118 pilot rod into b...

Page 7: ...CER LEGS AWAY FROM BLOCKING INTERNAL PORTS WHEN REASSEMBLING AIR SECTION MAJOR VALVE CROSS SECTION DETAIL 109 110 112 114 113 115 111 116 Figure 3 Figure 4 124 TORQUE REQUIREMENTS NOTE DO NOT OVERTIGH...

Page 8: ...duct discharge Check connections of suction plumbing Check O rings between intake manifold and fluid caps Check tightness of diaphragm nut Low output volume erratic flow or no flow Check air supply Ch...

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