Ingersoll-Rand 7802S Operation And Maintenance Manual Download Page 10

MAINTENANCE SECTION

10

 PART NUMBER FOR ORDERING

 PART NUMBER FOR ORDERING

1

Motor Housing . . . . . . . . . . . . . . . . . . . . . . . . .  7802–40

28

Front Rotor Bearing . . . . . . . . . . . . . . . . . . . . .  107–97

*

Warning  Label . . . . . . . . . . . . . . . . . . . . . .  7802–100

29

Rear Spindle Bearing . . . . . . . . . . . . . . . . . . . .  7802–509

2

Inlet Bushing . . . . . . . . . . . . . . . . . . . . . . . . . .  7802–465

31

Spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7802–8

3

Muffler  Element . . . . . . . . . . . . . . . . . . . . . . . .  7802–311

32

Spindle Planet Gear (2) . . . . . . . . . . . . . . . . . .  7802–10

4

Exhaust  Silencer . . . . . . . . . . . . . . . . . . . . . . .  7802–23

33

Planet Gear Shaft (2) . . . . . . . . . . . . . . . . . . . .  7802–191

5

Exhaust Silencer Screw . . . . . . . . . . . . . . . . . .  7802–262

34

Grease Shield Retainer . . . . . . . . . . . . . . . . . .  7802–28

6

Throttle Valve Spring . . . . . . . . . . . . . . . . . . . .  7802–51

35

Grease Shield . . . . . . . . . . . . . . . . . . . . . . . . . .  7802–701

7

Throttle Valve Assembly . . . . . . . . . . . . . . . . .  7802–A94

36

Front Spindle Bearing Kit . . . . . . . . . . . . . . . .  7802–K510

8

Throttle Valve Seal . . . . . . . . . . . . . . . . . .  308–159

37

Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7802–90

9

Throttle Valve Bushing Assembly . . . . . . . . . .  7802–A91

38

Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7802–406

10

Valve Bushing Seal . . . . . . . . . . . . . . . . . .  7802–291

39

Gear Case Housing . . . . . . . . . . . . . . . . . . . . .  7802–27

11

Valve Bushing Seal . . . . . . . . . . . . . . . . . .  7802–290

40

Shear  Attachment . . . . . . . . . . . . . . . . . . . . . .  7802S–K1

12

Speed  Regulator . . . . . . . . . . . . . . . . . . . . . . . .  7802–249

41

Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7802S–6025

13

Regulator  Setscrew . . . . . . . . . . . . . . . . . . . . .  7802–67

42

Eccentric  Driver . . . . . . . . . . . . . . . . . . . . .  7802S–6024

14

Trigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7802–93

43

Left  Blade . . . . . . . . . . . . . . . . . . . . . . . . .  7802S–6022L

15

Trigger Setscrew . . . . . . . . . . . . . . . . . . . . . . .  7802–68

44

Center  Blade . . . . . . . . . . . . . . . . . . . . . . .  7802S–6021

16

Trigger Shield . . . . . . . . . . . . . . . . . . . . . . . . .  7802–300

45

Right Blade . . . . . . . . . . . . . . . . . . . . . . . .  7802S–6022R

17

Trigger Shield Screw (2) . . . . . . . . . . . . . . . . .  7802–299

46

Cap Screw (3) . . . . . . . . . . . . . . . . . . . . . .  7802S–6028

18

Valve Bushing Seal . . . . . . . . . . . . . . . . . . . . .  7802–291

47

Spacer Bushing (2) . . . . . . . . . . . . . . . . . .  7802S–6027

19

Rear Rotor Bearing Retainer . . . . . . . . . . . . . .  7802–118

48

Cap Screw Nut (3) . . . . . . . . . . . . . . . . . . .  7802S–6031

20

Rear Rotor Bearing . . . . . . . . . . . . . . . . . . . . .  107–24

*

Cap Screw Wrench . . . . . . . . . . . . . . . . . . . . .  7802S–6029

21

Rear End Plate Assembly . . . . . . . . . . . . . . . .  7802–A12

*

Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7802S–301

22

End Plate Dowel . . . . . . . . . . . . . . . . . . . .  308–98

*

Nameplate Drive Screw (2) . . . . . . . . . . . . . . .  222–302

23

Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7802–3

*

Planet Gear Bearing Kit . . . . . . . . . . . . . . . . . .  7802–K10

24

Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7802–53

*

Tune–up Kit (includes illustrated items 3,

25

Vane Packet (set of 4 Vanes) . . . . . . . . . . . . . .  7802–42–4

6, 8, 10, 11, 18, 19, 20, 25, 28 and 35) . . . . . .  7802–TK1

26

Front End Plate Assembly . . . . . . . . . . . . . . . .  7802–A11

27

End Plate Dowel . . . . . . . . . . . . . . . . . . . .  308–98

*

Not illustrated.

Indicates Tune–up Kit part.

When replacing the Spindle Planet Gear (32) you must order a Planet Gear Bearing Kit No. 7802–K10. The Planet Gear Bearing Kit includes 22 needle rollers
and four retaining washers, enough for two gears. Also replace Planet Gear Shaft (33).  IMPORTANT: Do not mix used gears with new needle rollers or new
gears with used needle rollers.

Summary of Contents for 7802S

Page 1: ...all hoses and fittings are the correct size and are tightly secured See Dwg TPD905 1 for a typical piping arrangement Always use clean dry air at 90 psig 6 2 bar 620 kPa maximum air pressure Dust corr...

Page 2: ...o not use damaged frayed or deteriorated air hoses and fittings WARNING Keep body stance balanced and firm Do not overreach when operating this tool WARNING Operate at 90 psig 6 2 bar 620 kPa Maximum...

Page 3: ...mple type d agencement des tuyauteries Utiliser toujours de l air sec et propre une pression maximum de 6 2 bar 620 kPa La poussi re les fum es corrosives et ou une humidit excessive peuvent endommage...

Page 4: ...her le flexible d alimentation avant d installer d poser ou ajuster tout accessoire sur cet outil ou d entreprendre une op ration d entretien quelconque sur l ou til ATTENTION ATTENTION Ne pas utilise...

Page 5: ...ra una disposici n caracter stica de las tuber as Use siempre aire limpio y seco a una presi n m xima de 90 psig 6 2 bar 620 kPa El polvo los gases corrosivos y el exceso de humedad pueden estropear e...

Page 6: ...astados ni deteriorados ADVERTENCIA ADVERTENCIA ADVERTENCIA ADVERTENCIA ADVERTENCIA ADVERTENCIA Use siempre protecci n para los o dos cuando utilice esta herramienta Use siempre protecci n ocular cuan...

Page 7: ...am apertados com firmeza Veja o Desenho TPD905 1 para um arranjo t pico de tubagem Use sempre ar seco e limpo com press o m xima de 6 2 bar 620 kPa 90 psig P fumos corrosivos e ou humidade excessiva p...

Page 8: ...icados gastos ou deteriorados Mantenha a posi o do corpo equilibrada e firme N o exagere quando operar esta ferramenta Torques de reac o elevados podem ocorrer sob a press o de ar recomendada Opere co...

Page 9: ...MAINTENANCE SECTION 9 Dwg TPB784...

Page 10: ...Blade 7802S 6022L 15 Trigger Setscrew 7802 68 44 Center Blade 7802S 6021 16 Trigger Shield 7802 300 45 Right Blade 7802S 6022R 17 Trigger Shield Screw 2 7802 299 46 Cap Screw 3 7802S 6028 18 Valve Bu...

Page 11: ...ear 38 out of the Motor Housing 1 2 Holding the Motor Housing vertically with the motor opening down strike it lightly against the wooden surface of a workbench to jar the motor free Grasp the splined...

Page 12: ...he cylinder alignment groove engages the End Plate Dowel 27 in the Front End Plate 26 6 With the Rotor standing on the hub with the Rear Rotor Bearing press the Front Rotor Bearing onto the splined ro...

Page 13: ...otor unit parts and lubricate as instructed Leaky Throttle Valve Worn Throttle Valve Install a new Throttle Valve Dirt accumulation on Throttle Valve Pour about 3 cc of a clean suitable cleaning solu...

Page 14: ...14 NOTES...

Page 15: ...14 NOTES...

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