Ingersoll-Rand 6662AX-X-C Operator'S Manual Download Page 6

Page 6 of 8 

6662AX-X-C

3

 

Indicates parts included in 637118-C Air Section Service Kit.

    SERVICE KIT NOTE: Service Kit 637118-C is a general repair kit for all 1” and larger ARO diaphragm pump air motors. It contains extra O” Rings 

and other parts that may not be needed to service this model.

Item

Description (size)

Qty

Part No.

[Mtl]

Item

Description (size)

Qty

Part No.

[Mtl]

 

101 Motor Body  

(6662AX-XXX-C)

(1)

94744

[A]

…

 

116 Spacer

(1)

92006

[Z]

(6662BX-XXX-C)

(1)

94742

[CI]

3

 

117 Gasket

(1)

92004

[B/NY]

3

 

102 O” Ring

 (1/16” x 11/4” o.d.)

(2)

Y325-24

[B]

118 Pilot Rod

(1)

93309-2

[C]

…

 

103 Sleeve

(1)

94528

[D]

3

 

119 “O” Ring

 (1/8” x 3/4” o.d.)

(4)

93075

[U]

3

 

104 Retaining Ring, TruArc 

(1-5/32” i.d.)

(2)

Y145-26

[C]

120 Spacer

(3)

115959

[Z]

105 Screw

 (1/4”-20 x 5/8”)

(8)

Y6-42-T

[SS]

121 Sleeve Bushing

(2)

98723-2

[Bz]

106 Lockwasher

 (1/4”)

(8)

Y14-416-T

[SS]

3

 

122 “O” Ring

 (3/32” x 9/16” o.d.)

(2)

94820

[U]

107 Plate

(2)

93707-1

[SS]

3

 

123 Screw

 (#8-32 x 3/8”)

(4)

Y154-41

[C]

3

 

108 Gasket

 (with notch)

(1)

92878

[B/NY]

126 Pipe Plug 

(1/2  14 N.P.T. x 17/32”)

(1)

Y227-5-L

[C]

…

 

109 Piston

(1)

92011

[D]

127 90

0

  Street Elbow 

(3/4  14 N.P.T.)

(1)

Y43-5-C

[C]

3

 

110 “U” Cup

 (3/16” x 13/8” o.d.)

(1)

Y186-51

[B]

128 Pipe Plug

 (1/8-27 N.P.T. x 1/4”)

(1)

Y227-2-L

[C]

…

 

111 Spool 

(6662AX-XXX-C)

(1)

92005

[A]

195 Button Head Screw

 (1/4”-20 x 1/4”)

(3)

94987

[SS]

(6662BX-XXX-C)

(1)

93047

[C]

201 Muffl

  er

(1)

93139

[P]

…

 

112 Washer

 (1.557” o.d.)

(5)

92877

[Z]

231 Pipe Plug

 (6662BX-X only)

(2)

Y17-51-S

[SS]

3

 

113 “O” Ring

 (small) (1/8” x 1-1/4” o.d.)

(5)

Y325-214

[B]

3

Key-Lube “O” Ring Lubricant

(1)

93706-1

3

 

114 “O” Ring

 (large) (3/32” x 1-9/16” o.d.)

(6)

Y325-126

[B]

Key-Lube Packets (10)

637175

…

 

115 Spacer

(4)

92876

[Z]

PARTS LIST / 6662AX-X-C  AIR MOTOR SECTION

AIR MOTOR SECTION SERVICE

Service is divided into two parts − 1. Pilot Valve, 2. Major 
Valve. GENERAL REASSEMBLY NOTES:

Air Motor Section Service is continued from Fluid Section 
repair.
Inspect and replace old parts with new parts as neces-
sary. Look for deep scratches on metallic surfaces, and 
nicks or cuts in “O” rings.
Take precautions to prevent cutting “O” rings upon instal-
lation.
Lubricate “O” rings with Key-Lube grease.
Do not overtighten fasteners, refer to torque specifi cation 
block on view.
Re-torque fasteners following restart.

y

y

y

y

y

y

PILOT VALVE DISASSEMBLY

Remove (104) retaining ring.
Remove (123) screws and (122) “O” rings.
Remove (118) piston rod, (121) sleeve bushing, (119) “O” 
rings and (120) spacers from the (101) motor body.
Remove (103) sleeve and (102) “O” rings.

1.
2.
3.

4.

PILOT VALVE REASSEMBLY

Replace two (102) “O” rings if worn or damaged and rein-
stall (103) sleeve.
Install one of the (121) sleeve bushings, (119) “O” rings, 
(120) spacers and the remaining (121) bushing.
Carefully push (118) pilot rod into bushings etc. and re-
tain on each end with the two (122) “O” rings, retain with 
(123) screws.
Replace (104) retaining rings.

1.

2.

3.

4.

MATERIAL CODE

[A] =   Aluminum 

[CI] =   Cast Iron 

[SS] =  Stainless Steel

[B] =   Nitrile 

[D] =    Acetal 

[U] =    Polyurethane

[Bz] = Bronze 

[NY] = Nylon 

[Z] =    Zinc

[C] = Carbon Steel 

[P] =    Polypropylene 

MAJOR VALVE DISASSEMBLY

Remove (107) plate (or leg depending on model), (108 
and 117) gaskets.
On the side opposite the air inlet, push on the inner di-
ameter (111) spool. This will force the (109) piston out. 
Continue pushing the (111) spool and remove. Check for 
scratches and gouges.
Reach into the air section (exhaust side) and remove 
(116) spacer, (115) spacers, (113) “O” rings, (114) “O” rings, 
(112) washers, etc. Check for damaged “O” rings.

1.

2.

3.

MAJOR VALVE REASSEMBLY

Replace (112) washer, (114) “O” ring and (113) “O” ring 
onto (115) spacer and insert etc.

 

NOTE: Be careful to orient spacer legs away from 
blocking internal ports.

2.  Lubricate and carefully insert (111) spool.
3.  Install (117) gasket and (107).
4.  Lubricate and install (110) packing cup and insert (109) 

piston into (air inlet side) cavity, the (110) packing cup 
lips should point outward.

5.  Install (108) gasket and replace (107).

1.

Summary of Contents for 6662AX-X-C

Page 1: ...mTemperature Limits diaphragm ball seal material Polypropylene 350 to 1750 F 1 70 to 790 C P V D F 100 to 2000 F 120 to 930 C Dimensional Data see page 8 Noise Level 70 p s i 60 c p m 77 7 db A The pump sound pressure levels published here have been updated to an Equivalent Continuous Sound Level LAeq to meet the intent of ANSI S1 13 1971 CAGI PNEU ROP S5 1 using four microphone locations NOTICE A...

Page 2: ...eturn a pump to the factory or service center that contains hazardous material y y y y y y y y y y y y y y y y Safe handling practices must comply with local and national laws and safety code requirements Obtain Material Safety Data Sheets on all materials from the supplier for proper handling instructions WARNING EXPLOSION HAZARD Models containing aluminum wetted parts cannot be used with 1 1 1 t...

Page 3: ...NANCE Refer to the part views and descriptions as provided on page 4 through 7 for parts identification and Service Kit information Certain ARO Smart Parts are indicated which should be available for fast repair and reduction of down time Service kits are divided to service two separate dia phragm pump functions 1 AIR SECTION 2 FLUID SEC TION The FLUID SECTION is divided further to match typical p...

Page 4: ... X5 92755 5 2 E Y328 16 2 T Y328 208 2 T 95912 4 E 92761 8 E XX9 637165 X9 94615 9 2 H Y328 16 2 T Y328 208 2 T Y327 342 4 V Y327 230 8 V XXB 637165 XB 94615 A 2 SP Y328 16 2 T Y328 208 2 T 95912 4 E 92761 8 E MANIFOLD FLUID CAP MATERIAL OPTIONS 6662XX XXX C Polypropylene P V D F 6662X3 6662X4 Item Description size Qty Part No Mtl Part No Mtl 6 Diaphragm Nut 2 93243 1 P 93243 2 K 15 Fluid Cap 2 94...

Page 5: ... 1 94 9 Nm apply Loctite 271 to threads 25 26 27 and 124 Fluid Caps Manifold bolts 120 140 in lbs 13 6 15 8 Nm apply Loctite Nickel Antiseize to threads 38 Bolts 40 45 in lbs 4 5 5 1 Nm COLOR CODE DIAPHRAGM BALL MATERIAL COLOR COLOR E P R Blue Blue HYTREL Cream N A NEOPRENE Green Green NITRILE Black Red POLYURETHANE N A Red SANTOPRENE Cream Cream SANTOPRENE Green N A Backup PTFE White White VITON ...

Page 6: ... Inspect and replace old parts with new parts as neces sary Look for deep scratches on metallic surfaces and nicks or cuts in O rings Take precautions to prevent cutting O rings upon instal lation Lubricate O rings with Key Lube grease Do not overtighten fasteners refer to torque specification block on view Re torque fasteners following restart y y y y y y PILOT VALVE DISASSEMBLY Remove 104 retain...

Page 7: ...116 Figure 3 MAJOR VALVE PILOT VALVE 118 111 112 113 114 115 116 117 119 102 104 123 121 122 120 108 109 110 106 105 See cross section detail Figure 3 201 128 107 127 126 195 195 101 231 104 102 103 107 106 105 123 121 105 40 50 in lbs 4 5 5 6 Nm apply Loctite Nickel Antiseize to threads Apply Key Lube to all O rings U Cups mating parts Apply Loctite 271 to threads Apply pipe sealant to threads Ap...

Page 8: ... sized at least as large as the inlet thread diameter of the pump for proper flow if high viscosity fluids are being pumped Suction hose must be a non collapsing type capable of pulling a high vacuum Check all joints on the inlet manifolds and suction con nections These must be air tight Inspect the pump for solid objects lodged in the dia phragm chamber or the seat area y y y y y y y DIMENSIONAL ...

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