Ingersoll-Rand 6662AX-X-C Operator'S Manual Download Page 1

CCN 

99443517

OPERATOR’S MANUAL 

6662AX-X-C

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE

RELEASED: 5-3-88
REVISED: 5-12-10
(REV. 

R

)

2” DIAPHRAGM PUMP

1:1 RATIO (NON-METALLIC)

 

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

 

 OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

SERVICE KITS

Refer to Model Description Chart to match the pump material 
options.
637118-C for Air Section repair (see page 6).
637165-XX for Fluid Section repair (see page 4).

PUMP DATA

Models  . . . . . .

 see Model Description Chart for “-XXX”.

Pump Type . . .  

Non-Metallic Air Operated Double Diaphragm

Material  . . . . . 

see Model Description Chart

Material Inlet / Outlet . . . . . . . . . . . . . .    

2” A.N.S.I. Flange

Weight. . . . . . . .

 

. .

 Polypropylene. . . . . . . 62 lbs (28.1 kg)

 

 

 P.V.D.F. (Kynar). . . . . . .  92 lbs (41.7 kg)

 

           [add 23 lbs (10.4 kgs) for cast iron air motor section]

Maximum Air Inlet Pressure . . . . . . . .   

120 p.s.i.g. (8.3 bar)

Maximum Outlet Pressure . . . . . . . . . .   

120 p.s.i.g. (8.3 bar)

Maximum Material Inlet Pressure . . .   

10 p.s.i.g. (0.69 bar)

Maximum Flow Rate (fl ooded inlet) . . . 

145 g.p.m. (548.8 l.p.m.)

Maximum Particle Size   . . . . . . . . . . . .   

1/4” dia. (6.4 mm)

Maximum Temperature Limits (diaphragm / ball / seal material)

  Polypropylene . . . . . . . . . . .    35

0

 to 175

0

 F (1.7

0

 to 79

0

 C)

 P.V.D.F  . . . . . . . . . . . . . . . . . .    10 

0

 to 200

0

  F (-12

0

  to 93

0

   C)

 

Dimensional Data . . . . . . . . . . . . . . . .  

see page 8

Noise Level 

@ 70 p.s.i., 60 c.p.m. . . . . .

  

77.7 db(A) 

     

The pump sound pressure levels published here have been updated to an Equivalent

Continuous Sound Level (L

Aeq

) to meet the intent of ANSI S1.13-1971, CAGI-PNEU-

ROP S5.1 using four microphone locations.

NOTICE: All possible options are shown in the chart, how-
ever, certain combinations may not be recommended, 
consult a representative or the factory if you have ques-
tions concerning availability.

MODEL DESCRIPTION CHART

                  

6662 X X X X X C

6662XX   X  X  X    C

637165    X  X

DIAPHRAGM

BALL

FLUID SECTION SERVICE KIT SELECTION

  

EXAMPLE: MODEL # 6662A3-321-C
FLUID SECTION SERVICE KIT # 637165-21

  

 

 

    

SEAT

 

MATERIAL

  

 

 
  
  

 

BALL

 

MATERIAL

  
  
  
 

DIAPHRAGM

 

MATERIAL

   
   
    

CENTER

 

BODY

 

MATERIAL

 

A - Aluminium

3 - Polypropylene

4 - P.V.D.F. (Kynar   )

B - Cast Iron

2 - 316 Stainless Steel
3 - Polypropylene
4 - P.V.D.F. (Kynar   )
8 - 440 Stainless Steel

1 - Neoprene
2 - Nitrile
3 - Viton
4 - PTFE

1 - Neoprene
2 - Nitrile
4 - PTFE  / Santoprene

3 - Viton
5 - E.P.R.

9 - Hytrel
B - Santoprene

 

FLUID

 

CAP

 / 

MANIFOLD

 

MATERIAL

 
  

5 - E.P.R.
8 - Polyurethane
E - Santoprene

6662A3-XXX-C

INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET ±  BRYAN, OHIO 43506

 

(800) 495-0276

   FAX

(800) 892-6276

© 2010 

www.ingersollrandproducts.com 

Summary of Contents for 6662AX-X-C

Page 1: ...mTemperature Limits diaphragm ball seal material Polypropylene 350 to 1750 F 1 70 to 790 C P V D F 100 to 2000 F 120 to 930 C Dimensional Data see page 8 Noise Level 70 p s i 60 c p m 77 7 db A The pump sound pressure levels published here have been updated to an Equivalent Continuous Sound Level LAeq to meet the intent of ANSI S1 13 1971 CAGI PNEU ROP S5 1 using four microphone locations NOTICE A...

Page 2: ...eturn a pump to the factory or service center that contains hazardous material y y y y y y y y y y y y y y y y Safe handling practices must comply with local and national laws and safety code requirements Obtain Material Safety Data Sheets on all materials from the supplier for proper handling instructions WARNING EXPLOSION HAZARD Models containing aluminum wetted parts cannot be used with 1 1 1 t...

Page 3: ...NANCE Refer to the part views and descriptions as provided on page 4 through 7 for parts identification and Service Kit information Certain ARO Smart Parts are indicated which should be available for fast repair and reduction of down time Service kits are divided to service two separate dia phragm pump functions 1 AIR SECTION 2 FLUID SEC TION The FLUID SECTION is divided further to match typical p...

Page 4: ... X5 92755 5 2 E Y328 16 2 T Y328 208 2 T 95912 4 E 92761 8 E XX9 637165 X9 94615 9 2 H Y328 16 2 T Y328 208 2 T Y327 342 4 V Y327 230 8 V XXB 637165 XB 94615 A 2 SP Y328 16 2 T Y328 208 2 T 95912 4 E 92761 8 E MANIFOLD FLUID CAP MATERIAL OPTIONS 6662XX XXX C Polypropylene P V D F 6662X3 6662X4 Item Description size Qty Part No Mtl Part No Mtl 6 Diaphragm Nut 2 93243 1 P 93243 2 K 15 Fluid Cap 2 94...

Page 5: ... 1 94 9 Nm apply Loctite 271 to threads 25 26 27 and 124 Fluid Caps Manifold bolts 120 140 in lbs 13 6 15 8 Nm apply Loctite Nickel Antiseize to threads 38 Bolts 40 45 in lbs 4 5 5 1 Nm COLOR CODE DIAPHRAGM BALL MATERIAL COLOR COLOR E P R Blue Blue HYTREL Cream N A NEOPRENE Green Green NITRILE Black Red POLYURETHANE N A Red SANTOPRENE Cream Cream SANTOPRENE Green N A Backup PTFE White White VITON ...

Page 6: ... Inspect and replace old parts with new parts as neces sary Look for deep scratches on metallic surfaces and nicks or cuts in O rings Take precautions to prevent cutting O rings upon instal lation Lubricate O rings with Key Lube grease Do not overtighten fasteners refer to torque specification block on view Re torque fasteners following restart y y y y y y PILOT VALVE DISASSEMBLY Remove 104 retain...

Page 7: ...116 Figure 3 MAJOR VALVE PILOT VALVE 118 111 112 113 114 115 116 117 119 102 104 123 121 122 120 108 109 110 106 105 See cross section detail Figure 3 201 128 107 127 126 195 195 101 231 104 102 103 107 106 105 123 121 105 40 50 in lbs 4 5 5 6 Nm apply Loctite Nickel Antiseize to threads Apply Key Lube to all O rings U Cups mating parts Apply Loctite 271 to threads Apply pipe sealant to threads Ap...

Page 8: ... sized at least as large as the inlet thread diameter of the pump for proper flow if high viscosity fluids are being pumped Suction hose must be a non collapsing type capable of pulling a high vacuum Check all joints on the inlet manifolds and suction con nections These must be air tight Inspect the pump for solid objects lodged in the dia phragm chamber or the seat area y y y y y y y DIMENSIONAL ...

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