Ingersoll-Rand 6544X-X Operator'S Manual Download | Manualshive

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6544X-X (en)

PN 97999-64

65440 AND 65462 AIR MOTOR PISTON ROD AND BASE

ITEM 48 PISTON ROD END VARIETY

Figure 11

65020 Base and Bearing

Assembly (stub)

93312 Guide

Piston Rod

(see item 48, page 4)

93311 Retainer

Y6-66-C Screw (4 req’d)

93313 Plate (used on 65462 air motor)

Y14-616-C Lock

Washer (4 req’d)

93958 Plate (used on 65440 air motor)

Y325-210 “O” Ring

93310 Bushing

Figure 12

65911-2 Piston Rod
90108-1 Piston Rod

90573 Piston Rod
93964 Piston Rod

61776 Piston Rod
66628 Piston Rod
90595 Piston Rod

90082 Piston Rod
93289 Piston Rod

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Summary of Contents for 6544X-X

Page 1: ...sult pump model operator s manual for specific instructions It is recommended that a muffler be connected to the exhaust port to reduce noise to accept able OSHA standards Filtered and oiled air will allow the air motor to operate more efficiently and yield a longer life to operating parts and mechanisms A filter capable of filtering particles larger than 50 microns should be used with an oiler Ke...

Page 2: ...t page 4 1 46 Washer see chart page 4 1 47 Nut see chart page 4 4 48 Piston Rod see chart page 4 1 49 O Ring see chart page 4 1 50 Ground Lug 1 93006 51 Ground Label not shown 1 93007 Items included in Service Kit 61268 continued on page 5 Smart Parts keep these items on hand in addition to the service kits for fast repair and reduction of downtime Includes item 12a roll pin qty 2 Figure 2 Use an ...

Page 3: ...ure 3 PARTS LIST 6544X X 6546X X AIR MOTOR HEAD Part numbers listed below and on parts list opposite page are typical NOT SHOWN 93897 1 Pipe Plug models 65440 only LUBRICATION SEALANTS NOTE Lubricate with Parker O ring lube ARO p n 36460 Apply Loctite 271 to threads 271 is a trademark of Henkel Loctite Corporation ARO is a registered trademark of Ingersoll Rand Company Loctite is a registered trad...

Page 4: ...where parts are used Indicates models no longer active shown for reference only Smart Parts keep these items on hand in addition to the service kits for fast repair and reduction of downtime See model plate on 30 base for number On model 65440 and 65462 air motors a plate is mounted on the bot tom of the 30 base Therefore the following parts are different and illustrated on page 8 93310 Bushing 93...

Page 5: ... piston assembly from 28 cylinder Unscrew 36 extension rod from 27 rod assembly by holding 27 rod assembly with adjustable type pliers and placing a wrench on the provided wrench flats at the top of 36 extension rod Unscrew 48 piston rod from 24 piston assembly Use provided wrench flats on 48 piston rod Next remove 27 rod assembly from 48 piston rod NOTE Caution should be exercised so as not to ma...

Page 6: ...ole of 30 base assembly Install 16 and 41 O rings on 39 gland Grease the bore in 19 head assembly and insert 39 gland assembly into bore of 19 head assembly with a twisting motion 48 Piston Rod Apply grease 28 Cylinder apply grease throughout inside Figure 6 13 Align holes in 39 gland and 19 head assembly and secure with four 22 screws 14 Install 21 O ring on 19 head assembly 1 2 3 4 5 6 7 8 9 10 ...

Page 7: ...ssembly should be between the legs of both 11 and 14 inserts 38 Apply grease to gasket side of 12 valve plate and put 15 gasket on 12 valve plate To determine the correct side the screw holes nearest the top and bottom of 12 valve plate are toward the exhaust port on the 19 head assembly Also the 12a roll pins in 12 valve plate are at the top 39 Hold the 11 and 14 inserts against the 31 valve pist...

Page 8: ...ide Piston Rod see item 48 page 4 93311 Retainer Y6 66 C Screw 4 req d 93313 Plate used on 65462 air motor Y14 616 C Lock Washer 4 req d 93958 Plate used on 65440 air motor Y325 210 O Ring 93310 Bushing Figure 12 65911 2 Piston Rod 90108 1 Piston Rod 90573 Piston Rod 93964 Piston Rod 61776 Piston Rod 66628 Piston Rod 90595 Piston Rod 90082 Piston Rod 93289 Piston Rod ...

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