background image

04584355_ed3

(Dwg. TPD2023-1)

Assembly of the Reverse Valve

1. Coat a new Reverse Valve O-ring (6) with O-ring lubricant and 

install it in the groove on the Reverse Valve (10).

2.   Install the Reverse Valve in the reverse valve bushing with the 

slotted end trailing, making sure that the index mark on the 

Reverse Valve is aligned with the index mark on the Bushing. See 

Dwg. TPD2024-1.

 
(Dwg. TPD2024-1)

NOTICE

The Reverse Valve must be installed and indexed with the 

bushing as directed in Step 2 and Dwg. TPD2024. Failure to do so 

will cause improper operation of the Reverse Valve.

3.  Insert the Reverse Lever (8) into the Handle (1).

4.   Slide the Reverse Lever Spring (7) over the shaft of the Reverse 

Lever and secure the Spring and Reverse Lever by installing the 

Reverse Lever Snap Ring (9) in the groove in the shaft of the 

Reverse Lever. Rotate the Reverse Lever so that it is pointing 

to the symbol for FORWARD (clockwise) operation. See Dwg. 

TPD2024-1.

(Dwg. TPD2023-1)

Assembly of the Impact Mechanism

NOTICE

To ensure proper Reverse Valve operation, the Reverse Lever 

must stay in this position when installing the Backcap and 

Reverse Valve.

TOP HAMMER HALF–ROUND

NOTCH ON RIGHT

TOP HAMMER

WIDE BEVEL UP

BOTTOM  HAMMER

HALF–ROUND

NOTCH ON LEFT

BOTTOM  HAMMER

WIDE BEVEL DOWN

1.  Coat the Hammers (39) with a light film of Ingersoll Rand No. 170 

Grease.

2.   Replace the Hammers in the Hammer Frame (37) exactly as they 

were when you marked them prior to disassembly.

NOTICE

If you are installing new Hammers or want to change the location 

of the existing Hammers to utilize both impacting surfaces, slide 

the Hammers in the Hammer Frame so that the half-round notch 

on one Hammer is located on one side of the Frame and the half-

round notch on the other Hammer is located on the other side 

of the Frame. These Hammers must be installed with the wide 

bevels facing the web of the Hammer Frame as illustrated.
3.  Replace the Hammer Pins (38).

4.   Examine the base of the Anvil (40) and note its contour. While 

looking down through the Hammer Frame, swing the top 

Hammer to its full extreme one way or another until you can 

match the contour of the Anvil. Enter the Anvil into the Hammer 

Frame and through the first Hammer. Swing the bottom Hammer 

in the opposite direction from the top Hammer and maneuver 

the Anvil slightly until it drops into the bottom Hammer.

Reviews: