Ingersoll-Rand 150BMG Series Installation And Maintenance Information Download Page 6

03524832_ed13

150BMG Series Air and Gas Starters Typical Installation

STARTER CONTROL

VALVE SMB-G618

#4 HOSE (1/4”)

#4 HOSE (1/4

")

#4 HOSE (1/4

")

AIR PRESSURE GAUGE

150BMP-1064L

JIC 37˚ ADAPTER

1 1/2 NPT

JIC 37˚ ADAPTER

1/4 NPT

CHECK VALVE

150BMP-1056

AIR

SUPPLY

AIR

RECEIVER

TANK

DRAIN VALVE

150BMP-1067

1/2-NPT

SEE RECOMMENDED

HOSE SIZE

HDL3 LUBRICATOR

1 1/4-NPT

NOTE :
USE SEALANT ON ALL

PIPE CONNECTIONS 

SMB-441

INGERSOLL-RAND PART NUMBER

FOR GAS OPERATION THE EXHAUST OUTLET

MUST BE PIPED AWAY TO A SAFE LOCATION.

FOR NATURAL GAS OPERATION, PIPED EXHUST MUST BE USED

AND DRIVE HOUSING VENT PLUG REPLACED WITH SUITABLE HOSE

WHICH CONNECTS INTO PIPED EXHUST SYSTEM.

FOR AIR APPLICATIONS A MUFFLER OR

SPLASH GUARD DEFLECTOR MUST BE USED.

STARTER

HOSE
LGTH.

HOSE
SIZE.

SRV
SIZE

3BM,  5BM
SS175

150BM/LF,  SS350

SS810, 815, 825, 850
ST750,  799

0-30’
0-10’
10-30’

0-50’

0-30’

#12 (3/4”)
#16 (1”)")
#20 (1 1/4”)

#24 (1 1/2”)

#12 (3/4”)

SRV 100
SRV 100
SRV 100
SRV 125

SRV 150

THE PERFORMANCE OF THE STARTER IS DEPENDENT ON THE PRESSURE AT THE INLET OF THE STARTER. THIS 

PRESSURE  IS EFFECTED BY THE PRESSURE DROP BETWEEN THE AIR RECEIVER TANK AND THE STARTER. THEMOST 

SIGNIFICANT PRESSURE DROPS WILL OCCURE IN FITTING (VALVES,TEES,ELBOWS,ETC.). THE NEXT SIGNIFICANT 

SOURCE OF PRESSURE DROP IS THE HOSE. THE FOLLOWING TABLE PROVIDES RECOMMENDED HOSE & STARTER 

RELAY VALVES (SRV) SIZES FOR TYPICAL ONE STARTER INSTALLATIONS. SYSTEM WITH MANY FITTINGS OR LONG 

HOSES SHOULD BE ANALYZED & SIZED INDIVIDUALLY.

PIPING DIAGRAM FOR A BASIC INERTIA TYPE SYSTEM

Summary of Contents for 150BMG Series

Page 1: ...P6031 03524832 Edition 13 January 2014 Save These Instructions Air and Gas Powered Starter Series 150BMG Installation and Maintenance Information...

Page 2: ...Rand recommends that on all vehicular installations and on stationary engines subject to vibration hoses of the specified diameter be used instead of rigid pipe connections Vehicle and engine vibratio...

Page 3: ...ws and alternately tighten them to 25 ft lb 34 Nm of torque Mounting the Air Starter 1 Study the piping diagram Dwg TPC585 2 The air receiver tank for a starter installation must meet SAE J10B specifi...

Page 4: ...s desired position Gas Operated Starters WARNING When repairing a gas operated starter or when converting a starter from air operation to gas operation it is necessary to use Ingersoll Rand No MBA31 P...

Page 5: ...bricator and Muffler Included 1 Orientation Options Cover Motor Housing Gear Case Drive Housing 4 90 4 90 4 90 18 20 2 Performance Data 120 psi E Ratio 108 146 21 3 1740 Model ft lbs Nm MAX HP RPM MAX...

Page 6: ...XHUST SYSTEM FOR AIR APPLICATIONS A MUFFLER OR SPLASH GUARD DEFLECTOR MUST BE USED STARTER HOSE LGTH HOSE SIZE SRV SIZE 3BM 5BM SS175 150BM LF SS350 SS810 815 825 850 ST750 799 0 30 0 10 10 30 0 50 0...

Page 7: ...32_ed13 150BMG Series Air and Gas Starters Sectional View 8 9 2 2 5 6 7 10 55 40 14 52 Air Strainer 53 51 54 55 39 38 37 36 35 56 34 33 32 1 11 30 31 27 24 23 22 21 19 20 15 19A 18 18A 16 13 12 Dwg TP...

Page 8: ...03524832_ed13 150BMG Series Air and Gas Starters Exploded View 2 5 18A 15 56 16 18 19A 19 34 21 33 22 23 24 27 30 20 32 31 6 2 1 55 7 9 8 10 13 40 11 39 37 36 35 12 14 55 38 Dwg TPA683 2...

Page 9: ...18A Plug R2 227 52 Air Strainer Cap K4U 286AT 19 Drive Gear 53 Air Strainer Plug 22SR 165 for C models 10BMC 9 54 Air Strainer Screen K4U 61AT for E models 150BME 9 55 Gasket 2 150BMP 283 19A Drive Ge...

Page 10: ...Pinion 36 in leather covered or copper covered vise jaws 6 Remove the Rear Rotor Bearing Retainer 9 7 The Rear Rotor Bearing 8 is press fit on the rotor shaft Use a bearing puller to remove it 8 Lift...

Page 11: ...during assembly 12 Unless otherwise noted always press on the stamped end of a needle bearing when installing the needle bearing in a recess Use a bearing inserting tool similar to the one shown in D...

Page 12: ...s Refer to Dwg TPD786 Work some Ingersoll Rand No 130 Grease between the rollers of the Bearing 4 Wipe a thin film Ingersoll Rand No 130 Grease on the Drive Gear Thrust Washer 19A and place the Washer...

Page 13: ...cked exhaust system Remove Housing Exhaust Cover 1 and check for blockage Defective Control Valve or Relay Valve Replace Control Valve or Relay Valve Low air pressure to Starter Check air supply Restr...

Page 14: ...Notes...

Page 15: ...Notes...

Page 16: ...ingersollrandproducts com 2014 Ingersoll Rand...

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