Ingersoll-Rand 150BMG Series Installation And Maintenance Information Download Page 4

03524832_ed13

1.   Disconnect the 1/4” hose at the “OUT” port on the Drive Housing, 

and plug the hole in the Drive Housing with a 1/4” pipe plug.

2.   Remove the 3/8” pipe plug from the center of the Motor Housing 

Cover.

3.   Engage the Drive Pinion with the flywheel by applying a 

minimum of 70 psig (4.8 bar/483kPa) to the “IN” port on the Drive 

Housing.

4.   Insert a 5/16” hexagonal wrench through the hole in the Motor 

Housing Cover to engage the hexagonal recess at the rear of the 

Rotor.

5.   Manually, rotate the Rotor until the engine is cranked to its 

desired position.

Gas Operated Starters

WARNING

When repairing a gas-operated starter or when converting a 

starter from air operation to gas operation, it is necessary to use 

Ingersoll-Rand No. MBA31 Plastic Gasket, as directed, and the 

following procedures for assembly and testing must be explicitly 

followed.

1.   Apply a thin film of sealant to the Housing Cover End Plug and 

the Lubricator Port Plug as they are assembled.

2.   Plug the exhaust. Connect air line to the inlet, regulate the air 

pressure to 40 psig (2.8 bar/280 kPa) and immerse the unit for 

30 seconds in light oil, or non-flammable solvent. If there are 

any bubbles, the unit is unfit for gas operation. Tighten where 

necessary and/or apply sealant to area showing leak. Retest.

Summary of Contents for 150BMG Series

Page 1: ...P6031 03524832 Edition 13 January 2014 Save These Instructions Air and Gas Powered Starter Series 150BMG Installation and Maintenance Information...

Page 2: ...Rand recommends that on all vehicular installations and on stationary engines subject to vibration hoses of the specified diameter be used instead of rigid pipe connections Vehicle and engine vibratio...

Page 3: ...ws and alternately tighten them to 25 ft lb 34 Nm of torque Mounting the Air Starter 1 Study the piping diagram Dwg TPC585 2 The air receiver tank for a starter installation must meet SAE J10B specifi...

Page 4: ...s desired position Gas Operated Starters WARNING When repairing a gas operated starter or when converting a starter from air operation to gas operation it is necessary to use Ingersoll Rand No MBA31 P...

Page 5: ...bricator and Muffler Included 1 Orientation Options Cover Motor Housing Gear Case Drive Housing 4 90 4 90 4 90 18 20 2 Performance Data 120 psi E Ratio 108 146 21 3 1740 Model ft lbs Nm MAX HP RPM MAX...

Page 6: ...XHUST SYSTEM FOR AIR APPLICATIONS A MUFFLER OR SPLASH GUARD DEFLECTOR MUST BE USED STARTER HOSE LGTH HOSE SIZE SRV SIZE 3BM 5BM SS175 150BM LF SS350 SS810 815 825 850 ST750 799 0 30 0 10 10 30 0 50 0...

Page 7: ...32_ed13 150BMG Series Air and Gas Starters Sectional View 8 9 2 2 5 6 7 10 55 40 14 52 Air Strainer 53 51 54 55 39 38 37 36 35 56 34 33 32 1 11 30 31 27 24 23 22 21 19 20 15 19A 18 18A 16 13 12 Dwg TP...

Page 8: ...03524832_ed13 150BMG Series Air and Gas Starters Exploded View 2 5 18A 15 56 16 18 19A 19 34 21 33 22 23 24 27 30 20 32 31 6 2 1 55 7 9 8 10 13 40 11 39 37 36 35 12 14 55 38 Dwg TPA683 2...

Page 9: ...18A Plug R2 227 52 Air Strainer Cap K4U 286AT 19 Drive Gear 53 Air Strainer Plug 22SR 165 for C models 10BMC 9 54 Air Strainer Screen K4U 61AT for E models 150BME 9 55 Gasket 2 150BMP 283 19A Drive Ge...

Page 10: ...Pinion 36 in leather covered or copper covered vise jaws 6 Remove the Rear Rotor Bearing Retainer 9 7 The Rear Rotor Bearing 8 is press fit on the rotor shaft Use a bearing puller to remove it 8 Lift...

Page 11: ...during assembly 12 Unless otherwise noted always press on the stamped end of a needle bearing when installing the needle bearing in a recess Use a bearing inserting tool similar to the one shown in D...

Page 12: ...s Refer to Dwg TPD786 Work some Ingersoll Rand No 130 Grease between the rollers of the Bearing 4 Wipe a thin film Ingersoll Rand No 130 Grease on the Drive Gear Thrust Washer 19A and place the Washer...

Page 13: ...cked exhaust system Remove Housing Exhaust Cover 1 and check for blockage Defective Control Valve or Relay Valve Replace Control Valve or Relay Valve Low air pressure to Starter Check air supply Restr...

Page 14: ...Notes...

Page 15: ...Notes...

Page 16: ...ingersollrandproducts com 2014 Ingersoll Rand...

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