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Refer All Communications to the Nearest
Ingersoll–Rand Office or Distributor.

 Ingersoll–Rand Company 1999

Printed in U.S.A.

03539665

Form P7089
Edition 5
June, 1999

OPERATION AND MAINTENANCE MANUAL FOR

100SQ1 IMPULSE WRENCH

Model 100SQ1 Impulse Wrench is designed for assembly operations which require high
speed rundown of fasteners with consistent torque delivery and reduced torque
reaction.
Ingersoll–Rand is not responsible for customer modification of tools for applications on
which Ingersoll–Rand was not consulted.

IMPORTANT SAFETY INFORMATION ENCLOSED.

READ THIS MANUAL BEFORE OPERATING TOOL.

IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THE INFORMATION

IN THIS MANUAL INTO THE HANDS OF THE OPERATOR.

FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY.

PLACING TOOL IN SERVICE

Always operate, inspect and maintain this tool in
accordance with American National Standards
Institute Safety Code for Portable Air Tools
(ANSI B186.1).

For safety, top performance, and maximum
durability of parts, operate this tool at 90 psig 
(6.2 bar/620 kPa) maximum air pressure at the inlet
with 3/8” (10 mm) inside diameter air supply hose.

Always turn off the air supply and disconnect the
air supply hose before installing, removing or
adjusting any accessory on this tool, or before
performing any maintenance on this tool.

Do not use damaged, frayed or deteriorated air
hoses and fittings.

Be sure all hoses and fittings are the correct size
and are tightly secured. See Dwg. TPD905–1 for a
typical piping arrangement.

Always use clean, dry air at 90 psig (6.2 bar/
620 kPa) maximum air pressure.  Dust, corrosive
fumes and/or excessive moisture can ruin the motor
of an air tool.

Do not lubricate tools with flammable or volatile
liquids such as kerosene, diesel or jet fuel.

Do not remove any labels. Replace any damaged
label.

USING THE TOOL

Always wear eye protection when operating or
performing maintenance on this tool.

Always wear hearing protection when operating
this tool.

Keep hands, loose clothing and long hair away from
rotating end of tool.

Anticipate and be alert for sudden changes in
motion during start up and operation of any power
tool.

Keep body stance balanced and firm.  Do not
overreach when operating this tool.  High reaction
torques can occur at or below the recommended air
pressure.

Tool shaft may continue to rotate briefly after
throttle is released.

Air powered tools can vibrate in use.  Vibration,
repetitive motions or uncomfortable positions may
be harmful to your hands and arms.  Stop using any
tool if discomfort, tingling feeling or pain occurs.
Seek medical advice before resuming use.

Use accessories recommended by Ingersoll–Rand.

Use only impact sockets and accessories.  Do not use
hand (chrome) sockets or accessories.

This tool is not designed for working in explosive
atmospheres.

This tool is not insulated against electric shock.

The use of other than genuine Ingersoll–Rand replacement parts may result in safety hazards, decreased tool
performance, and increased maintenance, and may invalidate all warranties.
Repairs should be made only by authorized trained personnel.  Consult your nearest Ingersoll–Rand Authorized
Servicenter.

  F

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Summary of Contents for 100SQ1

Page 1: ...905 1 for a typical piping arrangement Always use clean dry air at 90 psig 6 2 bar 620 kPa maximum air pressure Dust corrosive fumes and or excessive moisture can ruin the motor of an air tool Do not...

Page 2: ...sing a 1 5 mm hex wrench rotate the Adjustment Screw clockwise to increase the torque output and counterclockwise to decrease the torque output Do not rotate the Oil Plug Make all final adjustments at...

Page 3: ...all the Oil Chamber Plug and tighten it between 20 and 25 in lb 2 3 and 2 8 Nm torque 14 Insert the mechanism assembly output end leading into the Mechanism Cover clamped in the vise jaws 15 Insert th...

Page 4: ...4 PLACING TOOL IN SERVICE SPECIFICATIONS Model Type of Handle Chuck Drive Free Speed Recommended Torque Range in Soft Draw ft lb Nm Hard Slam ft lb Nm 100SQ1 straight 1 4 10 000 3 6 4 8 4 9 5 12...

Page 5: ...orrosives et ou une humidit excessive peuvent endommager le moteur d un outil pneumatique Ne jamais lubrifier les outils avec des liquides inflammables ou volatiles tels que le k ros ne le gasoil ou l...

Page 6: ...x de 1 5 mm tourner la vis dans le sens des aiguilles d une montre pour augmenter le couple de serrage ou dans le sens inverse des aiguilles d une montre pour r duire le couple Ne pas tourner le bouch...

Page 7: ...de la chambre d huile et le serrer un couple de 2 3 2 8 Nm 14 Ins rer le m canisme c t sortie en premier dans le couvercle de m canisme serr dans les m choires de l tau 15 Ins rer l extr mit hexagonal...

Page 8: ...N SERVICE DE L OUTIL SP CIFICATIONS Mod le Type de Poign e Limiteur Entra nement Vitesse vide Gamme de couples recommand e pouces Serrage lastique Nm Serrage fort Nm 100SQ1 en ligne 1 4 rapide 10 000...

Page 9: ...ses corrosivos y el exceso de humedad pueden estropear el motor de una herramienta neum tica No lubrique las herramientas con l quidos inflamables o vol tiles tales como queroseno gasoil o combustible...

Page 10: ...3 Con una llave hexagonal de 1 5 mm gire el tornillo de ajuste de par a la derecha para incrementar el par y a la izquierda para disminuirlo No gire el tap n del aceite NOTA Haga todos los ajustes fin...

Page 11: ...b 2 3 2 8 Nm de par 14 Introduzca el conjunto de mecanismo con el extremo de salida por delante en la cubierta del mecanismo fijado en un tornillo de banco 15 Inserte el extremo hexagonal del eje roto...

Page 12: ...SERVICIO ESPECIFICACIONES Modelo Tipo de empu adura Portapuntas Ac cionamiento Velocidad en vac o Gama de par recomendada pulg Junta el stica ft lbs Nm Junta r gida ft lbs Nm 100SQ1 recta 1 4 Cambio...

Page 13: ...co e limpo com press o m xima de 6 2 bar 620 kPa 90 psig P fumos corrosivos e ou humidade excessiva podem arruinar o motor de uma ferramenta pneum tica N o lubrifique as ferramentas com l quidos infla...

Page 14: ...IA ADVERT NCIA ADVERT NCIA ADVERT NCIA AJUSTES AJUSTE DE TORQUE Para ajustar o torque nestas Chaves Dinamom tricas de Impuls o de L minas Duplas proceda da seguinte maneira 1 Remova o Buj o do Furo de...

Page 15: ...ce Use somente flu do limpo nestas ferramentas Desenho TPD1265 9 A abertura de enchimento deve ser submersa no restante do flu do e usando uma chave gire o Eixo do Comando para expelir qualquer ar rem...

Page 16: ...nstru do neste manual usando o Kit de Reposi o de Fluido N mero de Pedido EQ106S K400 Lubrifique o comando hexagonal e o eixo de sa da antes de montar LINHAS PRINCIPAIS 3 VEZES O TAMANHO DA ENTRADA DA...

Page 17: ...MAINTENANCE SECTION 17 Dwg TPA1360 1...

Page 18: ...l 180SQ 289 for new style units 100PQ 31A 11 Throttle Lever 100SQ 273 31 Oil Plug 180PQ 277 12 Lever Retaining Pin 100SQ 152 32 Oil Plug Seal EQ110P 288 13 Exhaust Deflector 100SQ 310 33 Torque Adjust...

Page 19: ...Seal Back up Ring 100PQ 272 items 3 10 14 19 24 and 27 100SQ K500 50 Retaining Sleeve Spring Stop 100PQ 303 Mechanism Tune up Kit includes 51 Mechanism Cover Spacer illustrated items 32 34 35 38 46 2...

Page 20: ...Wrench furnished in the Tool Kit Part No 100PQ 99 remove the Oil Plug 31 and Oil Plug Seal 32 8 With the oil plug opening downward over a container rotate the Drive Shaft to purge the fluid from the m...

Page 21: ...til the Screw stops Rotate the Bolt counterclockwise until it stops in new style Liner Housings Do not rotate the Bolt more than 3 1 2 turns counterclockwise in old style Liner Housings or the Bolt wi...

Page 22: ...nd remove the Inlet Bushing 15 Remove the Exhaust Deflector 13 and Exhaust Deflector Seal 14 9 Using a pin punch and without damaging the Reverse Lever 2 remove the Reverse Lever Retaining Pin 4 and s...

Page 23: ...arbor press It should be upright on a flat metal plate having a clearance hole for the shaft The shaft with the hex must be downward 13 Place a 0 001 0 025 mm shim on the upward surface of the large p...

Page 24: ...nd of the Liner making sure that the two Liner Rear Pins 40 enter the holes in the Cover and the rear hub of the Drive Shaft enters the central opening of the Cover 7 Install the Front Liner Cover Ass...

Page 25: ...ng Cap 36 and using the spanner plug furnished in the Tool Kit tighten the Cap between 58 and 65 ft lb 78 and 88 Nm torque Refer to Dwg TPD1291 SPANNER PLUG CLOCKWISE TO TIGHTEN Dwg TPD1291 16 Make ce...

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