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Installation, Operation and Maintenance Manual for Ingenia Outdoor Units

CAH-OD-16-00

Installation, Operation and
Maintenance Manual for Ingenia
Outdoor Units

Forward this manual to the person responsible for the
installation and maintenance of the product described
herein. Without proper installation and maintenance
equipment damage will result.

August 2016

CAH Outdoor Unit

CAH-OD-1600

Summary of Contents for CAH

Page 1: ...nance Manual for Ingenia Outdoor Units Forward this manual to the person responsible for the installation and maintenance of the product described herein Without proper installation and maintenance equipment damage will result August 2016 Copyright Ingenia Technologies Inc All rights reserved CAH Outdoor Unit CAH OD 1600 ...

Page 2: ...oor Hinge Adjustment 22 8 5 Filter Clips 23 8 6 Electrical Field Connections 24 8 7 Monorail Operation 26 8 8 Exhaust and Outside Air Hoods 28 9 0 Start up checklists pg 34 28 10 0 Service and Maintenance 38 10 1 Bearing Lubrication 38 10 2 Unit Cleaning 38 10 2 1 Coil Cleaning 38 10 3 Sheaves and Belts 39 10 4 Winter Shut down to prevent Water Coils from Freezing 39 10 5 Antimicrobial Coating Pro...

Page 3: ...o replenish the bearing surfaces with fresh grease and to maintain a full bearing cavity Refer to Fan IOM for storage instructions 2 0 Unit Identification A The tag in Figure 1 is an example of an identification label on the unit The information pro vides the unit identification the model number the unit serial number and the date of fabrica tion For ETL certified units the label will be custom ma...

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Page 7: ...en mainte nance is being performed D Moving parts All moving parts must have guards to protect personnel Refer to local codes as to the num ber type and design Before the initial start up or any restart check the following items to make sure that they are installed and secure Guards Do not operate fans without proper protective devices in place Failure to do so may result in serious injury and pro...

Page 8: ... to Figure 5 Caution should be taken that door handles elec trical panels filter gauges hoods etc are not in the way of cables which could be broken bent or damaged C Reposition the lifting lugs if need be onto the long side of the unit as shown above D Do not drop the module or unit E REFER TO THE LIFTING LUGS DRAWINGS SUPPLIED COVER THE UNIT Cover the Unit properly if it is not fully assembled b...

Page 9: ...ong and Jacks Threaded Rods with Nuts and Washers The following hardware will be supplied by Ingenia for the installation of a modular outdoor unit VIS FTSQ 1 4 20X5 8 Zinc Bolt or Stainless steel VIS AP HH 12 3 4 Self Drilling Zinc or Stainless steel screws BOUL 1 2 13X1 1 2 GASK 20100MAA 3 x5 x1 8 FOAM GASKET MEMB TPO 2265 2 2 MEMBRANE SCEL SOLIDSEAL Silaprene Caulking VIS SS H L 1 4 x 3 4 Floor...

Page 10: ... necessary or supports should be installed at every 8 feet maximum interval in both the X and Y axis and at every module split Figures 2 and 3 show the different types of mounting surfaces for indoor units STEP 3 The Second Module figure 7 Set the second module in place allowing for a certain distance from the first to remove the lift ing lugs if needed Relocate the lifting lugs on the side of the...

Page 11: ...ates and nowhere else Loosely install the screws and once all the screws are in tighten the screws in place STEP 6 Sealing the Module Interior seams figure 10 Caulk the interior wall and roof seam with either gray or white Silaprene depending on the ap plication and interior colour The caulking will be supplied by Ingenia STEP 7 Installation of the Roof top Cladding Each modular roof top joint req...

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Page 15: ...Page 15 CAULK SEAM PRIOR TO INSTALLING MEMBRANE ...

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Page 17: ... the gutter lip overhanging the roof STEP 2 Install the seam CAP panel Match the holes on the long side and bolt to attach STEP 3 Install and bolt side Flashing on high side of slope Hardware Use 1 4 20 VIS FTSQ 1 4 20 X 5 8 SST for bolts REFER TO ASSEMBLY DRAWINGS FOR SPECIFICS TO THE PROJECT ...

Page 18: ...utlet pressure in in W G Filter loading duct losses external system ef fects should be taken into account when considering the fan inlet pressure The formula provides the trap height needed with no safety factor The designer can include a safety factor as he or she sees fit 8 2 Coil Removable Access Panels If the coil removable access panel is removed the contractor must re apply new membrane arou...

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Page 20: ...UM PRESSURE SLOP TO DRAIN 1 8 PER FOOT MINIMUM FROM COIL DRAIN RECOMMENDED USE OF TEES AND PLUGS HAND TIGHT PLUG HAND TIGHT PLUG VENT OR PRIMING FUNNEL MAY BE REQUIIRED FIGURE B INDIVIDUAL P TRAP DESIGN INDIVIDUAL P TRAP DESIGN Detail Drawn by Verified by 1 of 1 Sheet www ingeniatechnologies com Date 8 9 2016 18101 J A BOMBARDIER MIRABEL QUÉBEC CANADA J7J 2H8 W N 1 Drawing No A S ...

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Page 22: ...ion Shims can be used to hold the door in its final posi tion until all the bolts are secured Door Hinge Door Adjustment ACCESS DOOR WINDOWS Access door windows Viewport are safe for viewing UV C germicidal lamps at 254nm wavelength UV Transmittance report is readily available upon request Loosen three bolts to adjust door Shims can be used to hold door until bolts have been secured Movement for d...

Page 23: ...lips can be easily fastened to the filter rack using the VIS FTSQ 1 4 20 x 5 8 screws The clips are slotted for easy removal HEPA Filter Clips Swing Bolts HEPA filter have swing bolts as filter brackets and can have up to 4 per filter The fastening is done by tightening the bolt on the holding bracket and thus applying proper pressure on the filter to in turn make good seal with the filter frame P...

Page 24: ...tion box Once the electrical wiring is completed the inside of the flexible conduit is sealed using caulk ing This is to prevent any condensation from forming in the motor electrical conduit Light fixtures Once the wires have been pulled the conduit connecting to each light fixtures is to be sealed with caulking to prevent any condensation from forming in the light fixtures Modular Field Connectio...

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Page 26: ... the motor to the monorail or trolley if provided depending on the project In order to prevent injuries and or damages to components adjacent to the lifting area an angle below 10deg is necessary to avoid any swinging of the motor Fig Angle Motor Hoisting from Monorail If the initial lift angle is more than 10 deg the motor will have to be moved closer to the monorail before being lifted Angle to ...

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Page 28: ...ut counterclockwise until equipment load is no longer resting on shipping blocks Remove shipping blocks and discard Figure 19 Fan Isolator B If the isolators need adjustment simply turn the adjustment nut counterclockwise to com press the spring or clockwise to decompress the spring The adjustment process should be done gradually on all isolators The isolators are equalized when the top of the iso...

Page 29: ...500 SUS at 100 F 38 C Lubricate bearings prior to extended shutdown or storage and rotate shaft monthly to aid corrosion protection SEE APPENDIX B for TCF and Greenheck fans IOM Some greases that have the properties mentioned above are Exxon Mobil Polrex EM for electric motors Shell Oil Company Gadus S2 V100 2 for fan bearings Exxon Ronex MP for fan bearings Mobil Oil Comapny Mobilith SHC100 SHC22...

Page 30: ...847 17 907 17 1500 19 30 112 20 125 19 494 17 509 20 1097 18 1192 16 1788 20 40 139 17 147 16 570 19 592 18 1258 18 1426 17 2417 20 50 200 19 207 19 714 17 772 16 1611 19 1753 17 3036 19 60 256 18 237 18 847 18 914 17 2409 21 2450 22 3986 20 75 294 17 298 17 1012 17 1242 15 2703 21 2640 19 4897 24 100 415 19 420 19 1394 18 1528 19 3331 22 3762 22 6390 27 125 511 16 457 20 1850 21 1906 19 4471 20 4...

Page 31: ... 163 25 3 14 17 15 17 67 20 71 21 115 20 127 22 228 26 5 21 23 25 24 94 19 96 21 172 18 185 21 330 20 7 5 28 18 32 19 124 19 128 20 230 19 260 21 480 22 10 34 23 40 20 140 18 150 20 347 19 389 22 615 23 15 60 21 70 22 225 20 245 21 488 18 525 20 900 22 20 70 26 80 25 320 21 360 23 749 21 850 23 992 21 25 90 23 110 23 380 20 430 22 863 22 921 24 1500 20 30 128 26 132 23 450 21 480 20 1019 22 1220 2...

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Page 33: ...tion and recirculation dampers are in the open position It is also recom mended to open the fan access door slightly until fan ramps up to speed to avoid excess pres sure applied to the unit casing if there is an accidental duct damper closing The access door can then be closed if there is no excess pressure build up Once the unit has been started a visual inspection of the modular joints and also...

Page 34: ...start up sheet 3 The unit nameplate shall have the unit system number as well as the unit serial number Indicate the unit serial number below A copy can be sent via e mail to info ingeniatechnologies com or mailed to the following ad dress Ingenia Technologies Inc 18101 J A Bombardier Mirabel Quebec J7J 2H8 Attn Customer Service Company name performing start up Persons name performing start up Dat...

Page 35: ...g inlet cone adjustment if necessary Fan Motor bearing lubrication refer to OEM manual for type of grease used Drive alignment and belt tension Fan Motor rotation Cooling coil inspection Heating coil inspection Steam coil inspection Cabinet air seal verification Field joint verification Condensate trap design Condensate trap installation Heat Recovery Wheel Seals to be properly adjusted if applica...

Page 36: ...n Total Static Pressure W G Fan External Static Pressure W G Fan RPM Brake HP Return Fan Data Design Conditions Actual Conditions Fan Total CFM Fan Total Static Pressure W G Fan External Static Pressure W G Fan RPM Brake HP Supply Fan Motor Data Phase 1 Phase 2 Phase 3 Oper Amps Oper Volts Return Fan Motor Data Phase 1 Phase 2 Phase 3 Oper Amps Oper Volts ...

Page 37: ...Installation Operation and Maintenance Manual for Ingenia Outdoor Units CAH OD 16 00 37 Indicate below any deficiencies or abnormalities noticed when performing the start up ...

Page 38: ...n bearings Mobil Oil Comapny Mobilith SHC100 SHC220 for fan bearings MIXING DISSIMILAR GREASES IS NOT RECOMMENDED 10 2 Unit Cleaning A Units shall be thoroughly cleaned annually especially for pharmaceutical or hospital grade applications A standard unit with a galvanized steel inner liner can be wiped down using a cloth Units supplied with a white antimicrobial powder coated paint can be easily c...

Page 39: ... failure may occur if the belt drive is misaligned as well as creating excess heat and wasted energy A set of complete V belt installation instructions shall be sent with every project since it may vary from one job to another NOTE It is important to recheck belt tension after a few days of operation New belts require a break in period of operation 10 4 Winter Shutdown to prevent Water Coils from ...

Page 40: ...ion of the product is due to normal usage Prior to the return of any product or part a Return Material Authorization RMA Number must be obtained by writing to Ingenia Industries Inc Customer Service Department 18101 J A Bombardier Mirabel Quebec J7J 2H8 info ingeniatechnologies com or by calling 450 979 1212 To obtain a RMA Number Ingenia must receive a written statement detailing the nature of th...

Page 41: ...fication of the unit if the component s are not ETL UL or CSA listed and if the connections wiring are not to the UL standards Thus Ingenia will not be liable in any manner should any non listed or certified components are added to the Ingenia ETL listed units Any modifications to existing components on the unit onsite will void the ETL certification of the unit Please consult the Authority Having...

Page 42: ...Installation Operation and Maintenance Manual for Ingenia Outdoor Units CAH OD 16 00 42 APPENDIX A Stacked Modules with Floor Opening ...

Page 43: ...Installation Operation and Maintenance Manual for Ingenia Outdoor Units CAH OD 16 00 43 Stacked Modules with Floor Openings ...

Page 44: ...Installation Operation and Maintenance Manual for Ingenia Outdoor Units CAH OD 16 00 44 APPENDIX B PULLING TOGETHER WIDE MODULES ON ROOF CURB OR STRUCTURAL STEEL IF NECESSARY ...

Page 45: ...b or structural steel will greatly help re duce the friction between the unit and the roof curb or structural steel If greasing is not sufficient to close the gap perhaps due to the weight of the unit a jack coupled with a block of wood can be used to push the mid section of the module whilst SIMULTANEOUSLY pulling the sides of the modules together Apply the jack to only the perime ter base of the...

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