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Roadside Safety Barrier

7

Release  07/22b

Figure 4: Vehicle Trajectory

6.0  Performance

Ezy-Guard 4 provides protection from roadside hazards 
located close to the edge of the travelled way. The 
sectional strength of the 4 Z-post reduces lateral 
deflection whilst providing controlled containment and 
redirection.
Crash testing guidelines provide a set of requirements 
that is “worst practical conditions” in order to demonstrate 
the barriers impact performance. When the combined 
effects of vehicle mass, impact speed and angle of 
impact are considered, the testing criteria represents the 
extremes of impact conditions to be expected in real-
world situations.

6.1   Deflection

The transverse deflection of a barrier during a crash is 
dependent upon the mass, speed, and impact angle of 
the errant vehicle.
Since crash testing typically represents the extremes 
of these parameters, a review of the proposed barrier 
location can be undertaken to assess the following;

•   

Maximum attainable impact angle;

•   

Design speed; and

•   

Design vehicle.

Figure 4 illustrates the vehicle trajectory when turned 
towards the barrier. The maximum attainable angle, Ø is 
limited by the speed of the vehicle and the lateral offset, 
x to the barrier.

The maximum attainable angle for various speeds and 
offsets is shown in Figure 6 and is derived using a point 
mass model and assumes maximum steering and a 
coefficient of friction of 0.7 (dry pavement). 
If the deflection needs to be reduced due to the 
proximity of a road side hazard, this can be achieved by 
reducing the post spacing. Refer to Tables 1a and 1b for 
deflections with reduced post spacing. The reduced post 
spacing should be initiated 8m upstream and returned 
to standard spacing 8m downstream of the hazard.
If designing for a containment level of TL4, designers 
should also consider the potential roll of the larger vehicle. 
Guidance on the calculation of roll allowance is detailed 
in the Austroads Guide to Road Design - Section 6.3.16. 
Refer Table 1b for NCHRP-350 TL4 deflection.

6.2   Slopes

The maximum cross fall for an installation of Ezy-Guard is 
10H:1V (10%).

6.3   Batter Hinge Proximity

Installations of safety barriers in close proximity to a 
batter hinge point should be considered within the 
requirements of the road controlling authority Extended 
Design Domain.
Ezy-Guard Smart has been successfully crash tested to 
MASH TL3 with posts installed on the rounding point 
of a 2H:1V batter. The batter was comprised of AASHTO 
M147-65 Standard Soil.
Suitability of the ground conditions and/or erosion of the 
batter should be considered by the installation designer 
prior to installation of a safety barrier near a batter slope. 
It is recommended the barrier be installed with the 
maximum offset to hinge point possible. For NCHRP-350 
TL4 containment, the offset to back of post should be 
1.3m.
As the proximity of the batter slope may reduce the soil 
support to the post, the designer should also consider the 
use of an increased post embedment, refer section 7.5.2.

vehicle

barrier

x

vehicle

barrier

x

vehicle path

Figure 5: Ezy-Guard Smart on curves

Summary of Contents for Ezy-Guard 4

Page 1: ...Release 07 22b ProductManual www ingalcivil com au...

Page 2: ...ces and rail stiffening plates This unique connection provides a soft ride down for the occupants and smooth vehicle containment and redirection 2 0 Specifications Ezy Guard 4 Z Post Length 1 650mm Ez...

Page 3: ...sted in accordance with NCHRP 350 Test Level 4 this is the containment of a 8000kg truck impacting the rail at 80km h and 15 The MASH specification is an update to and supersedes NCHRP Report 350 for...

Page 4: ...signed to yield by bending near ground level This bending action absorbs impact energy reducing the potential for post fracturing A fractured or split guardrail post presents a significant laceration...

Page 5: ...gn uses fewer components and features 1 650mm Z posts that are rapidly driven into the ground The Z post embedment depth is just 873mm a significant reduction when compared to other guardrail posts Th...

Page 6: ...components than the public domain guardrail systems Z posts weighing just 12 3kg are 50 lighter than traditional C posts The lightweight Z post reduces manual lifting by installation crews The rounde...

Page 7: ...y of a road side hazard this can be achieved by reducing the post spacing Refer to Tables 1a and 1b for deflections with reduced post spacing The reduced post spacing should be initiated 8m upstream a...

Page 8: ...30 0 35 0 40 0 70 50 60 80 90 100 110 120 130 0 0 5 0 10 0 15 0 20 0 25 0 30 0 35 0 40 0 m Example Example Speed km hr Table 1a MASH deflections for various post spacing and speeds Containment Level...

Page 9: ...uponthespeedofthevehicle Guidelines are contained with regulatory publications Terminals should be installed in accordance with the proprietor s drawings and specifications Z posts are not to be used...

Page 10: ...spacing and or rock is encountered and the post embedment depth has been modified in accordance with Table 4 Anymodificationcarriedoutafterfabricationwillrequire repair to the galvanized coating This...

Page 11: ...cle The specially engineered Z post dissipates energy by yielding through bending near ground level This means that typical recommendations for the installation of a traditional guardrail post in rock...

Page 12: ...ed at the surface Drill a 110 300mm diameter hole to a depth of 450mm install the post in the hole and backfill Rock is encountered within 450mm of the surface Drill a 110 300mm diameter hole 450mm in...

Page 13: ...e rock or to a minimum total post embedment depth of 650mm whichever comes first install the post and backfill Rock is encountered 600mm to 800mm below ground Drill a 110 300mm diameter hole 50mm into...

Page 14: ...ng Curvature 1 Mark along the arc of the curve at 4m intervals 2 Measure the corresponding chord length C refer to Figure 11 3 Measure the corresponding centre offset H refer to Figure 11 4 Use the va...

Page 15: ...esign life or introduces sharp tearing edges nor shall it cause damage to pavement If the Ezy Carriage cannot freely move as it is attached to the post as a result of deformation of the post during in...

Page 16: ...on is similar to that of the adjacent surface 7 13 Back to BackW Beam Installation The Ezy Guard 4 system can also be used in median applications where the W Beam is installed on both sides of the pos...

Page 17: ...red W Beam rail has been disassembled 7 Determine the required lift by measuring the height of overlay The nominalW Beam height of Ezy Guard Smart is 730mm 8 Rails are to be re attached to the Ezy Lif...

Page 18: ...design position of rail 25mm post spacing tolerance measured at top of post rail rail Plan View Side View Height 20mm 15mm Front View 15mm 20mm lateral tolerance from design position of rail 25mm pos...

Page 19: ...t bolts snug tight Yes No Is Ezy Guard 4 appropriately delineated Yes No Is Ezy Guard 4 suitably anchored with approved terminals Yes No Are the cables in the terminals tensioned to their nominated to...

Page 20: ...n tolerances nominated in Section 7 14 Only items purchased from Ingal Civil Products shall be used for the repair of Ezy Guard 4 10 2 Dismantling Sequence Prior to undertaking dismantling due to a ve...

Page 21: ...21 Release 07 22b...

Page 22: ...R INFORMATION ONLY C I V I L P R O D U C T S COMPANY valmont A EZY GUARD 4 ASSEMBLY DETAIL EZY SM 034 6 N T S A3 01 12 2014 DJB LG 10 12 2014 F ENGINEERING SALES MARKETING DRAWINGS EZY GUARD ASSEMBLY...

Page 23: ...LY C I V I L P R O D U C T S COMPANY valmont A EZY GUARD 4 Z POST ON BASE PLATE 2M POST SPACING EXPLODED ASSEMBLY DETAIL EZY SM 122 1 N T S A3 02 03 2016 MC LG 02 03 2016 LG 02 03 2016 F ENGINEERING S...

Page 24: ...24 Release 07 22b note acceptance of product variants to be confirmed before installation...

Page 25: ...G 5 26 11 2019 PART LIST AND TITLE BLOCK UPDATED VB BS LG 1 01 04 16 TITLE CHANGE LG SE LG 2 10 04 16 TITLE CHANGE LG SE LG 3 03 12 2015 AU REFERENCE REMOVED LG SE LG 4 02 03 2016 FOOTPRINT DIM ADDED...

Page 26: ...26 Release 07 22b 1 17 10 2018 UPDATED 3RD POST VB LG LG 2 02 11 2018 ADDED NOTE 3 VB LG LG 3 30 11 2018 ADDED NOTE TO 3RD POST VB LG LG...

Page 27: ...27 Release 07 22b...

Page 28: ...28 Release 07 22b...

Page 29: ...WITH EZY LIFT CARRIAGE EXPLODED ASSEMBLY DETAIL EZY SM 131 3 N T S A3 13 12 16 MC LG 13 12 16 LG 13 12 16 F ENGINEERING SALES MARKETING DRAWINGS EZY GUARD ASSEMBLY EZY SM 131 EZY LIFT EXPLODED ASSEMBL...

Page 30: ...3RVW Z 5 6 ORFN 6 7 21 PP 3RVW Z 5 6 ORFN 6 7 21 PP 3RVW Z PP ORFN 127 6 72 5 1 21 81 7 21 7 5 9 17 67 7 52 87 25 7 5 1 6 1 63 7 216 6 3352 21 85 7 21 5 9 7 6 5 37 21 GUDZQ FKHFNHG 33529 5 9 6 216 5 5...

Page 31: ...6 ORFN 6 7 21 PP 3RVW Z PP ORFN 6 7 21 PP 3RVW Z 5 6 ORFN 127 6 72 5 1 21 81 7 21 7 5 9 17 67 7 52 87 25 7 5 1 6 1 63 7 216 6 3 5785 21 85 7 21 5 9 7 6 5 37 21 5 1 33529 5 9 6 216 5 5 1 6 5 1 180 5 5...

Page 32: ...3RVW Z PP ORFN 127 6 72 5 1 21 81 7 21 7 5 9 17 67 7 52 87 25 7 5 1 6 1 63 7 216 6 3 5785 21 85 7 21 6 257 9 5 5 9 7 6 5 37 21 5 1 33529 5 9 6 216 5 5 1 6 5 1 180 5 5 5 1 5 1 6 7 7 352 7 1 9 352 8 76...

Page 33: ...33 Release 07 22b...

Page 34: ...Our Locations Adelaide NT Brisbane Melbourne Newcastle Perth Sydney Wagga Auckland Christchurch Head Office Sydney 57 65 Airds Road Minto NSW 2566 Ph 61 2 9827 3333 Fax 61 2 9827 3300 Local call with...

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