Infinite Transtector DCIPS2B-S-00-B11 Installation Manual Download Page 27

Installation Manual

 | DCIPS2B-S-00-B11 Power Supply System

52

53

 +1 (208) 635-6400  |  www.transtector.com

 +1 (208) 635-6400  |  www.transtector.com

This document is believed to be correct at time of publication and TRANSTECTOR accepts no responsibility for 

consequences from printing errors or inaccuracies.  Specifications are subject to change without notice.

7.3 Battery and Load Breakers Replacement

WARNING  

Make sure the system is switched OFF.

The power rack is designed front accessible for easy maintenance.  Battery and load 

breakers can be replaced without removing the power rack from the cabinet.
This section describes how to replace faulty breakers.
1.  Remove the front panel and the top cover as described in section 4.3.1.
2.  Pull out the faulty breaker(s).
3.  Install the correct breakers.
4.  Replace the front panel and the top cover as described in section 4.13.

7.4 Surge Protection Device Replacement

This section describes how to replace a faulty surge protection module. 
1. 

Switch off AC input power.

2.  Remove the top cover if the Rear and Top Cover Kit is installed.
3.  Unscrew the retaining screw (1) and pull out the alarm interface board kit (2).
4.  Pull out the failed surge protection module(3).

Figure 7-2 Replacing a Surge Protection Module

5.  Insert a new surge protection module into the corresponding position.
6.  Reinstall the alarm interface board kit and fasten the retaining screw.
7.  Reinstall the top cover of power system.
8.  Switch on AC input power.

Appendix A - Drawings

A.1 System Layout

S

ystem

 L

ay

ou

t

(1) 

single

 pole

 battery  breakers,

18mm load breakers

(2) 

single

 pole

 battery  breakers,

13mm load breakers

5

1

B

1

B

1

2

3

4

3

2

5

1

4

B1

B2

F

ront

 panel MCB

Rear 

DC 

Conne

ct

ion

T

erminal 

B1

B1

6

1

2

3

4

5

F

ront

 panel MCB

Rear 

DC 

Conne

ct

ion

T

erminal 

3

2

5

1

4

B1

B2

6

CB1

CB1

CB1

CB1

CB1

CB1

16A

TRIP

CURVE U2

QY-1(13)-D

80V

  10 KA

1

0

16A

TRIP

CURVE U2

QY-1(13)-D

80V

  10 KA

1

0

16A

TRIP

CURVE U2

QY-1(13)-D

80V

  10 KA

1

0

16A

TRIP

CURVE U2

QY-1(13)-D

80V

  10 KA

1

0

16A

TRIP

CURVE U2

QY-1(13)-D

80V

  10 KA

1

0

16A

TRIP

CURVE U2

QY-1(13)-D

80V

  10 KA

1

0

MERLIN GERIN

multi9

C120N

D100A

415V~

10000

MERLIN GERIN

multi9

C120N

D100A

415V~

10000

GUARDIAN 48

GUARDIAN 48

GUARDIAN 48

RECTIFIERS

BA

TTER

Y

BREAKERS

CONTROLLER

LOAD BREAKERS

(6 x 13mm configuration shown)

USB

ETHERNET

RS232 C

ONNECTION

(REMOVE

 T

OP

 COVER FOR 

ACCESS)

L

VBD & L

VLD CONT

ACT

ORS

AC CONNECTIONS

ALARM & SIGNAL

CONNECTIONS

(see manual for details)

USB & ETHERNET

 CONNECTIONS

(FRONT

 P

ANEL

 OF CONTROLLER)

LOAD & BA

TTER

Y

CONNECTIONS

SURGE SUPPRESSOR

(optional)

Dimensions: 

2U

 x 

19"

CONTROLLER

:

ACC o

r P

C

C (w/e

th

ern

et)

 with Di

sp

lay

RECTIFIERS:

3 x Guardian 48V

AC 

Di

str

ibu

tion

:

3-phase 3+1, Class C SPD op

tional

DC 

Distribution:

The Front panel MCB is internally connected

to the Rear 

DC 

Connection

 terminal

LV

D:

125A 48

V

O

Du

mmy L

VD ki

ts

PLD:

125A 

48V

Summary of Contents for Transtector DCIPS2B-S-00-B11

Page 1: ...Installation Manual 2020 Infinite Electronics Inc Transtector is a registered trademark of Infinite Electronics Inc DCIPS2B M Rev 1 DCIPS2B S 00 B11 Power Supply System...

Page 2: ...thorized executive officer of TRANSTECTOR which consent may be withheld by TRANSTECTOR in its sole discretion Users assume all risk and liability for and agree to indemnify and defend TRANSTECTOR from...

Page 3: ...4 22 RS232 Connection 39 Figure 4 23 Rectifier Installation 39 Figure 7 1 Unlocking and Removing the Controller 51 Figure 7 2 Replacing a Surge Protection Module 52 TABLES Table 4 1 Recommended Elect...

Page 4: ...ons when working in or around the power system CAUTION This symbol indicates a situation that might result in equipment damage The reader should be aware that their actions could result in equipment o...

Page 5: ...e power system is normally configured with N 1 redundancy with N as the number of rectifier modules necessary for feeding the load and charging the battery and 1 as the redundant rectifier module In n...

Page 6: ...ange 100 120VAC 1W N PE 50 60Hz 200 240VAC 2W PE 50 60Hz 208 240 360 416VAC 3W N PE 50 60Hz Frequency 47 63Hz Input Current 1 phase 50A 100 120VAC 39A 200 240VAC 3 phase 13A per phase 230 400VAC Power...

Page 7: ...below and in later chapters of this manual 2 3 1 System Controller The DCIPS2B power system is controlled by the ACX Advanced controller The description and operation of this controller is covered in...

Page 8: ...ed without disrupting the system or load Handles Cooling Fans Status LEDs Figure 2 5 DCIPS2 3000 Rectifier Chapter 3 System Safety 3 1 Safety Warnings and Guidelines The following warnings and guideli...

Page 9: ...d operating temperature 3 1 7 Electrical Safety Warnings The following are electrical safety recommendations for working near the Power System WARNING Observe low voltage safety precautions before att...

Page 10: ...area Contact with the corrosive fluid must be avoided Neutralize any acid corrosion with copious amounts of a solution of baking soda and water and then wipe off all traces of soda If the lead acid b...

Page 11: ...stallation Overview The following is the recommended sequence for the installation procedures The sequence may change according to job or actual configuration Unpack and check that all the equipment a...

Page 12: ...AWG Temperature Rating AC Input L1 32A 10mm 7 AWG 105 C AC Input L2 32A 10mm 7 AWG 105 C AC Input L3 16A 10mm 7 AWG 105 C AC Input N 32A 10mm 7 AWG 105 C AC Input PE 10mm 7 AWG 105 C Battery MCB 80A 2...

Page 13: ...ecessary Refer to the figure 4 1 below Two ways to install mounting brackets in the front position Figure 4 1 System Mounting Cabinet 2 Place the system into the cabinet 3 Fasten the system into the c...

Page 14: ...ed rear cover and top cover 1 Remove theAC input cover assembly and rear cover assembly by loosening the retaining screws 2 Remove the support assembly of the Extended Cover Kit by unscrewing four scr...

Page 15: ...r and Top Cover Kit is order and installed the grounding pole on the rear cover is suppled for convenient connection and cabling Figure 4 7 below depicts how to connect the earth grounding cable to th...

Page 16: ...and tighten the screws to 1 5 1 8 Nm 3 The mains input terminal blocks can be connected to 1 phase 110VAC or 230VAC Figure 4 10 3 phase 110 190VAC or 230 400VAC Figure 4 11 LI L2 L3 NIN2 N3 PE Figure...

Page 17: ...vant positive terminal on the bus bar Use the M6 Hex screw and washer to fix the cable lug and tighten to 8 0 Nm 4 Check the load connection is right and load can be controlled by the corresponding lo...

Page 18: ...lti purpose 7 12 Multi purpose 1 6 XC2 5V 0V TEMP1 BATT 3 2 1 XC4 50 XC1 Digital In 2 5V Digital In 1 XC7 Digital out 2 VR Digital out 1 XC8 5V 0V TEMP2 AMB 6 5 4 4 3 6 5 8 7 10 9 12 11 1 2 3 4 5 6 1...

Page 19: ...ix one wire of the symmetry cable to the cable lug in the mid point of the battery string see Figure 4 19 Figure 4 19 2 block Symmetry Measurement for illustration only For 4 block measurement fix the...

Page 20: ...connection 1 Remove the top cover of the controller 2 Connect the RJ45 port of the RS232 communication cable to the RJ45 port marked with RS232 on the internal communication board 3 Pull out and fix t...

Page 21: ...est Equipment Multimeter 3 Digit 0 1 DC Load resistance to fully load of two rectifiers 5 3 Preparation Check the installation to ensure the following Grounding The equipment is correctly grounded The...

Page 22: ...equirements 14 If any alarms are present they should be reset in accordance with the procedure for the ACX Advanced controller 15 The system should now be without alarms 16 Attach all the system cover...

Page 23: ...4V cell Batt test time 40 of expected backup time Ah limit for test 40 of nominal battery capacity Parameters should be set adjusted from the controller Battery test menu or Supervision Set parameters...

Page 24: ...should be recorded and filed to see any deviations In addition the system requires periodic inspections and routine cleaning It is very important to keep the all areas and components of the system fre...

Page 25: ...failure Modules not installed in the correct position Broken or disconnected communication wire Check the non communicating address If the rectifier address does not communicate re install the module...

Page 26: ...erviceman on the site used during system servicing no other alarm is displayed Needs to be manually turned OFF to allow the alarms to be displayed If none of the above solves the problem please contac...

Page 27: ...sponding position 6 Reinstall the alarm interface board kit and fasten the retaining screw 7 Reinstall the top cover of power system 8 Switch on AC input power Appendix A Drawings A 1 System Layout Sy...

Page 28: ...urpose 5 Multi purpose 4 Multi purpose 9 Multi purpose 8 Multi purpose 7 Multi purpose 12 Multi purpose 11 Multi purpose 10 XC2 XC3 XC4 XC4 XC5 XC5 XC6 XC6 XC7 XC8 3 phase 400VAC Y connection 1 2 3 4...

Page 29: ...comprehensive product portfolio and specialized expertise in consulting design and manufacturing of AC DC data and signal surge protection communications power cabinets and EMP protection Transtector...

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