Infineon ICE2HS01G Application Note Download Page 19

 

 

 

 
 
 

Application Note 

19 

2011-07-06 

From Figure 9 below, 

SRD

R

 is selected to be 66k

 to achieve 

us

T

on

31

.

5

max

_

=

. Usually customer 

should start with a smaller SR on time for safety and then adjust it to achieve higher efficiency. 
 
 
 

 

Figure 9 

SR on time versus SRD resistance 

A simple constant on time control does not provide the best efficiency of LLC HB converter for the whole 
load range. In fact, the actual resonant period of secondary current reduces when the output load 
decreases or input voltage increases. The primary winding current can reflects this change. The current 
sense circuit can be designed to get such information and input to CS pin. In ICE2HS01G, a function 
called current level (CL) pin is implemented. During heavy load and low input voltage, the CL pin voltage 
(

CL

V

is clamped at same voltage of SRD pin, 2V. Therefore, the SR on time in such conditions is 

determined by

SRD

R

 only

 

and is equal to 

max

_

on

T

. In case of light load, with low CS voltage(

CS

V

), the 

CL

V

is reduced to be lower than 2V and extra current will be drawn from SRD pin, thereby the actual SR 

on time is reduced. The relationship between 

CS

V

and 

CL

V

is shown in Figure 10(top). The resistor

CL

R

 

can be adjusted to find the suitable reducing speed of SR on time for either better reliability or better 
efficiency. 

CL

R

is normally around 10 times 

SRD

R

, which is 680k

 in this design. Below is the detailed 

calculation for the 300W design example:

 

 We obtain the 

CS

V

 for full load condition, based on the circuit in Figure 5: 

V

C

C

I

R

V

r

cs

rms

in

cs

cs

635

.

0

10

*

66

10

*

470

*

06

.

2

*

68

*

2

*

*

2

9

12

1

max

_

_

2

=

=

=

π

π

 

The corresponding

CL

V

 is clamped at 2V according to Figure 10(top) and the SR on time is 

max

_

on

T

.  

Then for 

CS

V

= 0.4V where 

CL

V

is exactly 2V, the corresponding load is 63% of the full load, which is 

around 16A output current(Figure 10, bottom).  

Summary of Contents for ICE2HS01G

Page 1: ...N e v e r s t o p t h i n k i n g Power Management Supply Design Guide for LLC Converter with ICE2HS01G Application Note V1 0 July 2011...

Page 2: ...act your nearest Infineon Technologies Office www infineon com Warnings Due to technical requirements components may contain dangerous substances For information on the types in question please contac...

Page 3: ...r LLC Converter with ICE2HS01 Revision History 2011 07 V1 0 Previous Version NA Design Guide for LLC Converter with ICE2HS01G License to Infineon Technologies Asia Pacific Pte Ltd A N P S 0 0 5 7 Liu...

Page 4: ...mum Maximum frequency setting 10 2 3 3 Frequency setting for OCP 11 2 3 4 Dead time 12 2 3 5 Softstart time OLP blanking time and auto restart time 13 2 3 6 Load pin setting 13 2 3 7 Current sense 13...

Page 5: ...th ICE2HS01G TL431 OPTO QPH CRES CO1 CO2 RBA1 RBA2 ROVS2 ROVS3 ROVS1 Roc Coc QPL CBUS RT CSS RFMIN Rreg ROCP RFT2 RFT1 RSS1 CSS1 QSH QSL IC Driver IC Driver Pulse Trans RINS1 RINS2 HG LG RINS3 VINS VC...

Page 6: ...minimum input voltage can be given as 2 2 2 2 Selection of resonant factor m In order to achieve the highest efficiency possible the value of resonant factor r r m r p L L L L L m is to be set as big...

Page 7: ...19 1 1 2 337 400 min _ _ max nom in nom in M V V M 3 2 2 4 Transformer turns ratio Assuming the drain source voltage drop of secondary side MOSFET V Vf 1 0 the transformer turns ratio will be 5 16 1 1...

Page 8: ...rQ we can calculate the r C r L and p L as follows nF R f Q C eff r r 66 106 10 85 268 0 2 1 2 1 3 8 uH C f L r r r 53 10 66 10 85 2 1 2 1 9 2 3 2 9 uH mL L r p 690 2 2 6 1 Resonant choke design The m...

Page 9: ...gain 28 1 pk G Accordingly the actual minimum frequency min f is kHz f F f r 30 10 85 35 0 3 min The voltage across the primary winding can be calculated as f o p V V n V The half switching cycle peri...

Page 10: ...quency setting The IC internal circuit provides a regulated 2V voltage at FREQ pin The effective resistance presented between the FREQ pin and GND determines the current flowing out of the FREQ pin wh...

Page 11: ...equation we get 0 1 1 min 2 2 Q M m F m F Q F G 15 The corresponding normalized frequency max F can be found by 13 2 1 1 min mM m F Therefore kHz kHz F f 180 85 max For 180 kHz switching frequency the...

Page 12: ...99CP at maximum switching frequency where the magnetizing current to charge and discharge ds C is the minimum The magnetizing current at the end of each switching cycle can be calculated as 18 The req...

Page 13: ...T BL T TH T T OLP 240 10 20 10 4 1 ln 10 10 1000 20 1 ln 20 6 6 6 6 The restart time can be calculated as ms V V C R T TH TL T T restart 2030 1000 4 525 0 ln 10 10 ln 6 6 2 3 6 Load pin setting One of...

Page 14: ...divider r cs ocp r cs cs ocp C C C I C C C I I cs 1 1 1 1 21 One major design criterion for the current sense is to ensure Over Current Protection OCP Accordingly we can also obtain 2 8 0 2 2 2 1 cs R...

Page 15: ...for INSL R is 24k The blanking time for leaving brown out is around 500 s and for entering brown out is around 50 s Please note that the calculation above is based on typical specification values of t...

Page 16: ...burst mode will be disabled After the selection is done the current source sele I is turned off A blanking time of 320 s is given before IC starts to sense the EnA pin voltage latch off enable purpos...

Page 17: ...the gate signals from IC to the actual MOSFET In this operation condition sw f r f the SR MOSFET conduction period on time depends on the primary gate switching frequency From Figure 7 right the curr...

Page 18: ...depends on the resonant frequency when LLC converter operates below resonant frequency sw f r f Considering the primary side dead time DEAD T and the SR gate turn on delay delay on T _ will be discus...

Page 19: ...pin 2V Therefore the SR on time in such conditions is determined by SRD R only and is equal to max _ on T In case of light load with low CS voltage CS V the CL V is reduced to be lower than 2V and ex...

Page 20: ...The turn on delay function is built in ICE2HS01G for such purpose When the sensed input voltage at VINS pin is higher than the reference voltage set by Vres pin according to the resonant voltage SR tu...

Page 21: ...turn off delay delay off T _ simplified typical waveforms can be drawn in Figure 12 for the two conditions when sw f r f and sw f r f From the waveforms on the left the switch on of the SR MOSFET is...

Page 22: ...9V SR is disabled SR will be enabled with SRSoftstart after CS pin voltage is lower than 0 6V All the above four conditions are built inside the IC If IC detects such a condition IC will disable SR an...

Page 23: ..._SLG S_LG S_HG P_Vreg S_HD S_HS S_LD S_LS 12V 12V C121 10u C122 100n C118 1n0 INB OUTB OUTA INA GND NC VDD NC IC300 UCC27324_1 12V S_LG S_HG Figure 13 Power stage circuit of the half bridge LLC conver...

Page 24: ...the red curves in the circuit diagram below 2 Connect driver IC input ground to IC VCC Ecap ground 3 Connect driver IC output ground to low side MOS source with short path 4 A 100nF filtering cap sho...

Page 25: ...resistor ground 2 Connetc the following ground with min F R ground refer to the green curves SS cap ground Opto coupler ground 3 Connect SR pulse transformer and driving circuit ground to VCC Ecap gro...

Page 26: ...n Note 26 2011 07 06 References 1 Infineon Technologies ICE2HS01 High Performance Resonant Mode Controller for Half bridge LLC Resonant Converter datasheet Ver 2 0 Infineon Technologies Munich Germany...

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