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46

CE Marking 

OLEV Accreditation under Electric Vehicle Home Scheme 

Compliance: 

•  Pioneer permits installations to meet BS 7671:2018+A2:2022 Requirements  

for Electrical Installations 

•  BS EN 61851-1:2019 Electric vehicle charging system – general requirements 

•  BS EN 61851-21:2017 Electric vehicle charging system – electric vehicle off-board 

charger EMC requirements for connection to an AC/DC supply 

•  BS EN 61851-22:2002 Electric vehicle charging system – AC electric vehicle charging 

station 

•   IEC 61024-3:2016 Low voltage switch mode power supplies – Electromagnetic com-

patibility (EMC) 

•  BS EN 62311:2008 Assessment of electronic and electrical equipment related to hu-

man exposure restrictions for electromagnetic fields (0-300GHz) 

•  BS EN 60529:2013 Degrees of protection provided by enclosures  

•   BS EN 50581:2012 Technical documentation for the assessment of electrical and 

electronic products with respect to RoHS 

•  BS EN 50419 Marking of waste electrical and electronic equipment 

•  BS EN 61010-1:2010 Safety requirements for Electrical equipment for Measurement, 

Control and laboratory use – General Requirements

•  Electric Vehicles (Smart Charge Points) Regulations 2021 

Section 7.2 Digital communication - Supplied components independently tested by manufacturers

Directives:

•  2014/35/EU Low voltage directive

•  2014/30/EU Electromagnetic Conductivity (EMC)

•  2012/19/EU Waste Electrical & Electronic Equipment (WEEE)

•  2011/65/EU Restrictions of certain Hazardous Substances (RoHS)

Certification:

Summary of Contents for 190105A101

Page 1: ...1 Indra Pioneer Pioneer Installation Guide...

Page 2: ...dure Commissioning the Charger Smart Charging Control Load Curtailment and Calibration Technical Specifications and Ratings Certification Safety Markings and Labels Troubleshooting Servicing and Maint...

Page 3: ...as schedule charging according to the live carbon intensity of grid power In all modes the Pioneer calculates the best charging schedule that gets your EV ready when you need it Overview and Intended...

Page 4: ...ference electrode Mode A with reference electrode Indent iii PME Protective Multiple Earthing as CPC with a TT reference electrode and the only method for imbalanced 3 phase installations 3 phase inst...

Page 5: ...an Earth Rod is not possible and or there are no simultaneous contact or touch voltage risks present Consideration should be given to nuisance trips where the line to neutral voltage may regularly exc...

Page 6: ...rotection Limited protection Not required Limited protection 230 12 RMS Faults not detected Faults not detected Not required Full protection Full protection Manual management of risk Yes Manual manage...

Page 7: ...7...

Page 8: ...tral PEN conductor leading to a potentially dangerous voltage arising on the installation earth conductor and any conductive surfaces connected to the protective earth In this case the user touching t...

Page 9: ...ss that 207 V rms The device shall provide isolation and be selected in accordance with Table 537 4 Equivalent means of functionality could be included within the charging equipment Closing or resetti...

Page 10: ...aims to meet ident iv of BS 7671 2018 A1 2020 A2 2022 Amendment 1 section 722 411 4 1 Voltage upstream PEN Fault protection and curtailment devices such as solutions from Matt e and Garo have been pro...

Page 11: ...Hand held Multimeter Clamp meter UK EV Charging Station Test Adaptor Kit including a three pin plug socket Wall fixings as applicable for wall construction Type A RCD or RCBO 40A Overcurrent Protecti...

Page 12: ...The socket cable holster of the charger must be installed between 0 75 1 20m above ground level at the location of installation Mounting the station Take out the mounting bracket Using a spirit level...

Page 13: ...emove and swing the front body to the left hand side ensuring the front user interface ribbon cable is not placed under tension Cable tethers prevent the front body from being completely removed Hangi...

Page 14: ...bove advise is ignored DO NOT use the bottom three or top right hand dimples for drilling Remove all shavings swarf from the charger and deburr the hole Add the gland and feed the cables through Conne...

Page 15: ...clamp terminal and run a length of cable clipping against walls where necessary back to the Pioneer terminate with a bootlace ferrule in the second from right push down terminal Suggested cable use e...

Page 16: ...ed direct to the wall Feed the mains power cable L N CPC through the left hand mains power gland It is advised to crimp the ends of these three wires using bootlace ferrules and con nect the Live Neut...

Page 17: ...onnector is for the TT Reference Electrode The second from left push down connector is for Neutral The far left push down connector is for Live These are also denoted on the motherboard itself NOTE In...

Page 18: ...Images of pig tailed mains cables into the charger 18...

Page 19: ...the cores Of the eight wire cores inside the CAT5e cable attach the blue wire and the blue white wire to the lower two terminals of the 4 way IDC terminal using an appropriate IDC Krone tool These cor...

Page 20: ...External CT clamp location shall be left to the installer s discretion depending on installation However it must be clipped around the Live main grid supply cable and secured with the red security cab...

Page 21: ...and Blue White conductors into the Pioneer motherboard IDC punchdown connector 2 Identify where to join the CT and data cable conductors The join should be locatedwithin 2 meters of the CT clamp locat...

Page 22: ...ithin the consumer unit feeding the EVSE 5 Complete the commissioning process in the installer app 6 Fit the red security cable tie Note this will not be supplied until G100 2 comes into force Jelly C...

Page 23: ...attach an RJ45 connector to its end When setting up the RJ45 you must connect it in the manner below Looking at the male RJ45 connector from the top going from left to right the wires must be in this...

Page 24: ...K CABLE TESTER to ensure the ethernet cable is functioning across all contacts If it doesn t pass the test then re crimp If it does pass plug one end of the cable into the female RJ45 connector on the...

Page 25: ...ion using a hardware Ethernet cable even if it is just temporary for the firmware update PRIOR TO UNBOXING THE WIRELESS CELLULAR DONGLE it is important to NOTE ON YOUR JOB CARD the unique Pioneer devi...

Page 26: ...he enclosure front body Ensure the USB extension cable is neatly and tightly routed down the right hand side CRITICAL CARE POINT Avoid knocking any components on the PCB as serious damage may occur En...

Page 27: ...Screw in the six M4x10 Torx on the front body these should be tightened to a torque of 2 0N m no tighter Replace the Front of the Charger 27...

Page 28: ...ice can be tested in this state for basic car charging functionality only Smart features will not activate whilst the device is in Home Alone mode and telemetry will not be received within the Install...

Page 29: ...lowing address https app ev energy commissioning Indra activate If you are having trouble accessing the above please contact whomever scheduled the job for you Check the side of the charger for the se...

Page 30: ...input the Property Max Draw based on the DNO fuse rating at the property Select either 60 80 or 100A and click Next If the DNO fuse rating is not clear select 60A to prevent any inadvertent damage to...

Page 31: ...resulting in an expensive time consuming site visit from a DNO to change the fuse and or restrict charging to priority devices It may also result in penalties from DNOs Assuming the steps for installa...

Page 32: ...ustomer details If curtailment is required click Next The following screen will then require you to enter the manual current reading in amps to check if calibration is required This page will present...

Page 33: ...33...

Page 34: ...V is not present Dynamic Load Calibration When load curtailment is required and an EV is present In order to complete Dynamic Load calibration the following conditions need to be true 1 An EV is prese...

Page 35: ...tion cycle can take up to 5 minutes to complete Once completed you will be prompted to enter a new reading from the handheld clamp meter multimeter Note The in app telemetry power readings may take up...

Page 36: ...nd relevant telemetry information Getting a 5 difference in readings is ideal but may not always be possible due to the length of cable run or similar influences In this event installers are advised o...

Page 37: ...page will reflect an audit of actions related to Fixed load calibration and relevant telemetry information Getting less than 50 difference in readings for fixed load calibration will mean that remote...

Page 38: ...ibration or rework to reduce difference in readings At this stage there is also an option to skip calibration However it should be noted that if power variance is left above 50 subsequent site visits...

Page 39: ...e postcode and first line of the address After completing all fields click Next Optionally you can add the last 13 digits on the customer s MPAN from their electricity bill If you don t have this numb...

Page 40: ...ion process has been worked through and the commissioning successfully completed from the above there will be a success message and the customer will then receive a welcome email directing them to the...

Page 41: ...th the security tag Place the security seal over the screw hole Use the QR code to record the security code number in the portal Charger Security Seal The fitting of the security tag and recording it...

Page 42: ...fascia into their recess of the grey front body Screw in the two M4x8 Security torx in the bottom of the charger Tightening to a torque of 1 0N m Attach the Fascia DO NOT over tighten as damage to th...

Page 43: ...is manufacturer specific Nissan Leaf disconnection is via the EV s key fob for example Coil the 5metre long charging cable around the circumference of the rear body of the Pioneer several times leavin...

Page 44: ...44...

Page 45: ...nstallation Indoor Outdoor wall mounted Communications Ethernet or Cellular Network optional Communication Protocol ev energy User Interface Capacitive Touch Panel logo customisable ev energy Customer...

Page 46: ...al equipment related to hu man exposure restrictions for electromagnetic fields 0 300GHz BS EN 60529 2013 Degrees of protection provided by enclosures BS EN 50581 2012 Technical documentation for the...

Page 47: ...uct is disconnected from power supply before servicing QR Code Containing serial number information CE conformity marking logo Confirming the product is CE compliant The outer enclosure is marked with...

Page 48: ...sing the Boost button on the charger Primary LED lit yellow The charger is in Solar mode activated in your App on the Schedule page and the charger will charge with energy from your solar panels when...

Page 49: ...the problem Primary LED lit red A serious fault has occurred on the charger Try resetting the charger by turning it on and off at the fuse box rotary switch Contact support if this doesn t resolve th...

Page 50: ...www Indra co uk Telephone 01684 770631 Support and Contact Information For technical support product queries and information please contact Email support Indra co uk...

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