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UNUSUAL

 

NOISE

Noise

 

appears

 

during

 

use

 

of

 

the

 

bike

Remove

 

right

 

shroud

 

and

 

check

 

no

 

cables

 

touching

 

flywheel

 

and

 

place

 

right

 

if

 

necessary

Grinding

 

noise

 

(below

 

50

 

RPM)

Noise

 

appearance

 

at?

Replace

 

idler

 

pulley

Art

 

No:

 

150-01-00016-01

idler

 

pulley

 

primary

 

drive

Remove

 

right

 

shroud

 

and

 

Check

 

belt

 

tension

 

and

 

adjust

 

if

 

necessary

Categorize

 

noise

Squeeking

 

noise

 

at

low

 

RPM

 

<

 

20

Check

 

toestrap

 

lock

 

facing

 

outside

 

the

 

pedal

Clicking

 

noise

Noise

 

still

 

appears?

Check

 

pedal

 

torque

 

value

(45Nm)

YES

Noise

 

still

 

appears?

Check

 

crank

 

mounting

 

boltS

 

torque

 

value

 

(60

 

Nm)

YES

Replace

 

generator

Art

 

No:

 

150-01-00017-01

generator

Replace

 

BB bearings

Art

 

No:

 

900-06-00001-01

BB

 

bearings

Remove

 

left shroud

 

and

 

replace

 

flywheel bearings

Flywheel hub

 

bearings

Noise

 

still

 

appears?

YES

Problem

 

solved

NO

NO

NO

Noise

 

still

 

appears?

YES

Check

 

cam

 

belt

 

alingment

 

/

 

tracking

 

(shall

 

not

 

engage

 

pulley

 

wall)

and

 

apply

 

a

 

little

 

lithium

 

grease

 

to

 

pulley

 

wall

NO

_________________________________________________________________________________
FB

 

TS

 

ME7

 

01

                    

ICG®

 

Standard

 

Operating

 

Procedure

 

|

 

released

 

by

 

ICG®

 

Service

 

Department

                                                                   

4

Summary of Contents for TOMAHAWK IC7

Page 1: ...______________________________________________________________________________ FB TS ME7 01 ICG Standard Operating Procedure released by ICG Service Department 1 IC7 Indoor Cycle MECHANIC TROUBLESHOOT...

Page 2: ...Horizontal slider remains in position while lever is closed and freely moving while lever opened NO Repeat adjustment process HANDLEBAR SEAT POST HORIZONTAL SLIDER MOVES WHILE CLOSED Problem solved Y...

Page 3: ...couple and check freely sliding of the HB stem and twist of HB stem Twisting reduced NO YES Repeat adjustment process HANDLEBAR STEM WOBBLES TWIST Problem solved _____________________________________...

Page 4: ...appears Check pedal torque value 45Nm YES Noise still appears Check crank mounting boltS torque value 60 Nm YES Replace generator Art No 150 01 00017 01 generator Replace BB bearings Art No 900 06 00...

Page 5: ...e right shroud and check belt tension and adjust if necessary Slack still occur YES Problem solved NO Replace primary belt Art No 150 03 00045 01 ______________________________________________________...

Page 6: ...hould provide a slight play Turn ferrale counterclockwise Open vertical adjustment to test seat post easily extending and compressing Extending and compressing easily NO YES Check bowden cable fitment...

Page 7: ...ly extending and compressing Extending and compressing easily NO Close lever and apply load to Seat post to check seat post still sinks YES Perform loadtest extend saddle mark tube apply load on seat...

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