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Indoor Cycle Assembly Service Manual
Pro Series:

400 Pro
300 Pro
200 Pro
100 Pro 

Chapters:

1. UnpaCking the CyCleOps indOOr CyCle.......1
2. Bike assemBly.............................................................1
 

attach stabilizer Feet

 

attach handlebars

 

seat assembly

 

attach pedals

 

attach Console Bracket and Console

 

leveling the Bike

3. general Use...............................................................5
4. COmmOn adJUstments........................................5
 

Flywheel adjustment

 

replacing hub Batteries

 

Brake adjustment

 

replacing Brake pads

 

replacing resistance knob

5. lUBriCatiOn................................................................9
6. eleCtrOniCs......... ......................................................11
7. rF interFerenCe/grOUp Use Case.....................
8. Warranty.....................................................................11

Summary of Contents for 100 PRO

Page 1: ... Attach Stabilizer Feet Attach Handlebars Seat Assembly Attach Pedals Attach Console Bracket and Console Leveling the Bike 3 GENERAL USE 5 4 COMMON ADJUSTMENTS 5 Flywheel Adjustment Replacing Hub Batteries Brake Adjustment Replacing Brake Pads Replacing Resistance Knob 5 Lubrication 9 6 eLECTRONICS 11 7 RF INTERFERENCE group use case 8 WARRANTY 11 ...

Page 2: ...bilizer bolt washers 8 Console Bracket bolts 2 Water bottle spacer 1 4mm Spacer bolts 2 Multi purpose wrench 1 5mm allen wrench 1 4mm allen wrench 1 Console Bracket w screw 1 Console 400 Pro 300 Pro 200 Pro 1 Chapter 2 Bike Assembly Step 1 Attach Stabilizer Feet 1 Note the difference between the front and rear stabilizer feet The larger foot with wheels goes in the rear of the IC 2 Align the rear ...

Page 3: ...stic end cap with two of the included screws D In some instances a shorter seat post is required for individuals under five feet tall You can replace the standard seat clamp mecha nism with part 16616 Contact Saris Cycling Group to order this part Follow the instructions provided with that part for installation A B C Insert the Handlebar post into the head tube and secure it using the L handle Sli...

Page 4: ... crank Damage caused by improper crank installation is not covered under warranty Attach your pedals onto the bike with a pedal wrench Typically each pedal is marked with an R or an L on the very end of the spindle past the threads This mark indicates which side of the bike the pedal is intended to mount on This is important since the thread directions are different for each pedal A Locate the ped...

Page 5: ... read zero If the torque does not zero on the first attempt after 10 seconds repeat the procedure You can secure the feet by tightening the leveler locks Leveler Lock Leveling the bike Once the above assembly instructions have been followed move the bike to where it will be used and level it properly To level the bike adjust the leveling feet underneath the stabilizers until there is no rocking or...

Page 6: ...ut on the pin to release it from its current preset location Raise or lower the seat to the desired height then gently release the pop pin Raise or lower the seat slightly if nec essary until the pop pin engages a preset hole Turn the pop pin clockwise to secure To adjust the seat horizontal position Dismount the indoor cycle Loosen the seat fore and aft tension handle by turning the handle counte...

Page 7: ...ge of the toe clip is snug around the foot Repeat for the other foot Point your toes and knees directly forward to ensure maximum pedal efficiency Resistance Control Pedaling resistance is controlled by the resistance knob located behind the handle bar Resistance adjustments can be made while riding to vary the intensity of your workout To adjust pedaling resistance To increase resistance turn the...

Page 8: ...osen the acorn nuts on the axle Repeat this process on each side of the flywheel Once the acorn nuts are loose you can ad just the alignment of the flywheel as well as the chain tension Using a 10 mm box wrench adjust the tensioning hardware until the desired chain tension is achieved evenly on both sides Check the alignment of the flywheel against the seat post of the CycleOps IC Once the proper ...

Page 9: ...close attention to properly line up the poles Replace the battery cap and tighten the set screw Over time the 3 volt lithium battery in the speed cadence sensor in the COMP 200E indoor cycle will need to be changed Follow these steps to change speed cadence sensor battery Fig 2 Remove Bolt Fig 3 Slide Sensor Out of Frame Fig 4 Remove Battery Cover Fig 5 Battery 1 Using a 3mm Allen wrench remove th...

Page 10: ...lbs When properly adjusted the Indoor cycle should register around 30 watts at 90rpm with no resistance applied can only be validated on Club Pro 300PT Chapter 5 lubrication Chain Over time the chain on your indoor cycle will require additional lubrication It is recommended that you lube the chain every six months to maximize chain life To lubricate the chain on your indoor cycle use the lubricati...

Page 11: ...y Inspect seat clamp assembly Tighten clamp bolt if necessary Inspect stabilizer feet Tighten if necessary Inspect flywheel Check for proper alignment Tighten acorn locking nuts to 75 in lbs Inspect crank bottom bracket interface Tighten to 75 in lbs Monthly Perform all Daily and Weekly maintenance recommendations In addition Perform thorough cleaning of the CycleOps IC This includes Remove handle...

Page 12: ...t the shop instead of the longer and more expensive option of sending the unit back for repair If you feel the need to warranty your PowerTap please return your product through the channel that you purchased it from or contact Saris Cycling Group Inc at 1 800 783 7257 Copyright Copyright 2009 All rights reserved No part of this publication may be copied photographed reproduced translated transmitt...

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