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INDCO, Inc.

M-M-30118 mixer manual HS-5

date: 3/8/05

General

The HS-5 series 5-horsepower electric powered high-speed
dispersers are designed for small production batches.

Each model comes complete with following features:

• Variable speed:
     - Mechanical belt drive: 600 to 4000 RPM.
     - Electronic inverter drive: 180 to 3600 RPM.
• Impeller shaft: 1.25” dia. - 316 stainless steel.
• 6” design ‘A’ disperser blade - 304 stainless steel.
• Pneumatic cylinder lift mechanism, 36” travel range.
• Container holder with capacity for 55-gallon drum.
• TEFC or Explosion-Proof electric motor.
• Optional tachometer.

Installation

Receiving:

Before removing any packing, visually inspect the exterior
of the shipment for any sign of damage.  Should there be
any damage, bring it to the attention of the delivering UPS
or truck line and note the same on the receiving ticket.
Should there be damage you must place a claim with the
truck line.  They are the only ones who will pay for the
damage done and you are the only one who can place that
claim.

Mounting:

Ensure the unit is securely bolted to your floor and is level,
square, and plumb.  Leave space around the unit for
cleaning, inspection and maintenance.

Pre-Start Up Check List:

1. Are all mounting bolts tight?
2. Is disperser blade mounting bolt tight?
3. Has electric motor been wired according to the diagram

on the motor label?  Is motor grounded?

4. Does motor have emergency stop located as per local

code?

5. Bump motor and check rotation, looking down into the

container, shaft should rotate clock-wise.  If direction is
incorrect reverse motor as explained on the motor label.

Safety

Please follow the below safety precautions.   Read this
complete manual before trying to operate your mixer.
Failure to follow these instructions could result in serious
bodily injury or death.
• Never move the unit without a suitable lifting device.
• Have a qualified individual bring power to your unit.
• Always ground the unit.
• Never run the unit in open air.
• Never adjust the speed without the unit running.
• Always lockout the power when working on the unit.
• Always use the container holder to restrain the container
  during operation.

Electric Motor Safety:

Motors should be installed, protected and fused in
accordance with latest issue of National Electrical Code,
NEMA Standard Publication No. MG 2 and local codes.
Eyebolts or lifting lugs are intended for lifting the motor
only.  These lifting provisions should never be used when
lifting or handling the motor with other equipment (i.e.
gearboxes or other driven equipment) as a single unit.  Be
sure eyebolt is fully threaded and tight in its mounting hole.
Eyebolt lifting capacity rating is based on a lifting alignment
coincident with the eyebolt center-line.
Eyebolt capacity decreases as deviation from this alignment
increases.  See NEMA MG 2.
Frames and accessories of motors should be grounded in
accordance with National Electrical Code (NEC) Article 430.
For general information on grounding refer to NEC Article
250.
Rotating parts such as pulleys, couplings, external fans,
unusual shaft extensions should be permanently guarded.
Keep hands and clothing away from moving parts.  Trained,
qualified personnel should make electrical repairs only.

Mechanical Variable Speed Drive Safety:

When maintenance is required in the area of the equipment
necessitating removal of the guarding, the prime mover
should be turned off and “locked out”.
The user of variable speed belt drives should be aware of
the hazards through misuse of the product or failure to
protect against contact with moving parts.
Spring-loaded pulleys should never be disassembled without
first receiving instruction from factory.
Rapid acceleration or braking, or shock loading may cause
a shaft to fracture due to torsional twist beyond its capacity.
All mounting screws on the pulleys must be kept tight.
Even though each pulley is individually balanced at the
factory the system in which the pulleys operate may
resonate, particularly at high RPM’s over 1800.  Sometimes
a new belt will reduce vibration levels in a system.

page 3 of 11

Summary of Contents for HS-5 Series

Page 1: ...ufactures warranty applies All component parts of our products are covered by this warranty except for normal wear items such as belts or impellers We cannot be responsiblefordamageorabusetoequipment caused by improper installation or operation Warranties can also be voided by unauthorized disassembly of equipment For warranty repairs equipment is returned to INDCO at the customer s expense we wil...

Page 2: ...INDCO Inc M M 30118 mixer manual HS 5 date 3 8 05 page 2 of 11 Dispersers Variable Speed Electric Model Serial No Date Order No ...

Page 3: ...un the unit in open air Never adjust the speed without the unit running Always lockout the power when working on the unit Always use the container holder to restrain the container during operation Electric Motor Safety Motors should be installed protected and fused in accordance with latest issue of National Electrical Code NEMA Standard Publication No MG 2 and local codes Eyebolts or lifting lugs...

Page 4: ...s it has been found most satisfactory to add vehicle in tank and then add all pigments before turning on motor Air Cylinder Operation Before connecting your air supply ensure the lift control valve is in the center off position The valve lever is spring loaded to rest in the center position Connect your air supply to the quick connector on the 3 position control valve Maximum air pressure is 100 P...

Page 5: ...drive through part of its range at the time it is lubricated The pulley must be lubricated periodically and pulley adjustment opened and closed to distribute the grease inside Small amounts of grease will do Wipe excess off of belt faces Check belt alignment Misalignment will cause the belt to overheat and wear rapidly Watch for overload conditions If the belt loops out or squeals the drive is ove...

Page 6: ...ns If your new mixer has not been supplied with a power cord assembly by INDCO see information below and consult your local electrician or electrical code for proper size requirements 1 All wiring fusing and grounding must comply with National Electrical Codes and local codes 2 To determine proper rotation and voltage connections refer to the information and diagram on the nameplate separate conne...

Page 7: ...d on the nameplate Cleanliness Keep both the interior and exterior of the motor free from dirt water oil and grease Motors operating in dirty places should be periodically disassembled and thoroughly cleaned NOTE Explosion proof motors should only be disassembled by an authorized service station Condensation Drain Plugs All explosion proof and some totally enclosed motors are equipped with automat...

Page 8: ...ould be a bad motor If the mixer is sized properly for the customer s task ask a Sales Engineer for help if needed then this is a distinct possibility TIP Motors DO get hot normally See information on Tempera ture Limits Insulation Classification for details 1 Just another way of stating that the motor is probably being over loaded 2 Could be a bad motor same as previous 1 If sparks are coming fro...

Page 9: ... speed mixers It is also much more pronounced when run ning the mixer dry out of liquid in free air 2 Could be a bad chuck or coupler attached to the motor could be a bent mixing shaft or could be a propeller or blade which needs to be balanced better 3 Possible that motor shaft is bent Would probably only happen if motor was brand new would have taken a blow during shipping to bend it or dropped ...

Page 10: ...INDCO Inc M M 30118 mixer manual HS 5 date 3 8 05 Parts List HS 5 Series page 10 of 11 204 200 201 202 203 100 205 206 301 307 400 303 306 302 306 303 304 305 lift control valve ...

Page 11: ...inless MET HS5 SPEEDROD 1 207 Drive Belt V type not shown HDW BELT HS5 1 Electronic Variable Speed Inverter 204 DriveN pulley HDW HSLN DRIVERPULLY 1 204 1 Taper bushing for 1 1 8 shaft not shown HDW HS5N SPLTB 1 205 Drive pulley HDW HSLN DRIVERPULLY 1 205 1 Taper bushing for 1 1 8 shaft not shown HDW HS5N SPLTB 1 207 Drive Belt Gear type not shown HDW BELT HS5N 1 208 Belt Tensioner not shown HDW M...

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