IMT Diamond air DA440HU Manual Download Page 2 | Manualshive

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DA440HU: 99900782:

ii

PRECAUTIONS

Read before operating your compressor!

19980224

7139

3886

DANGER

EXPLODING TANK WILL CAUSE

DEATH, SERIOUS INJURY

OR PROPERTY DAMAGE

●

Drain air tank after each use to prevent
moisture build-up and corrosion which
leads to tank failure.
Assure that tank and compressor relief
valves work properly, and are at correct
pressure settings.
DO NOT modify or repair air tank.
NEVER drive vehicle with pressure in air
tank.

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Summary of Contents for Diamond air DA440HU

Page 1: ...0782 i 19990120 Model DA440HU Hydraulic Driven Underdeck Compressor IOWA MOLD TOOLING CO INC BOX 189 500 HWY 18 WEST GARNER IA 50438 TEL 515 923 3711 TECHNICAL SUPPORT FAX 515 923 2424 MANUAL PART NUM...

Page 2: ...E DEATH SERIOUS INJURY OR PROPERTY DAMAGE Drain air tank after each use to prevent moisture build up and corrosion which leads to tank failure Assure that tank and compressor relief valves work proper...

Page 3: ...3 HYDRAULIC FLUID DETERIORATION 4 1 4 3 4 HYDRAULIC SYSTEM PURGING 4 2 4 3 5 FILTER ELEMENT REPLACEMENT 4 2 4 4 PREVENTIVE MAINTENANCE CHECKLIST 4 3 Section 5 REPAIR 5 1 INTRODUCTION 5 1 5 2 HYDRAULIC...

Page 4: ...d to contact the distributor or manufacturer for availability 23000081 01 19971112 HYDRAULIC UNDERDECK COMPRESSOR 2 70058486 BELT POWER V 2B80 1 P 15 89086120 OIL 30W NON DETERGENT 1 P 30 73051614 PUM...

Page 5: ...ntion of operating and service personnel They are NOTES CAUTIONS and WARNINGS and are defined as follows NOTE A NOTE IS USED TO EITHER CONVEY ADDITIONAL INFORMATION OR TO PROVIDE FURTHER EMPHASIS FOR...

Page 6: ...DA440HU 99900782 1 2 19941223 NOTES...

Page 7: ...arily install the PTO with the proper gaskets and only two studs Snug the PTO down and check the backlash for maximum allowance of 1 32 to 1 16 If the backlash is excessive remove gaskets and check ba...

Page 8: ...INSTALLATION 2 2 2 DRIVELINE AND PUMP INSTALLATION The pump may be driven as shown in Figure B 2 as an optional method to the one shown in Figure B 1 The following steps are a guide in this applicati...

Page 9: ...ounting bolts per Torque Data Chart if the compressor is positioned properly FIGURE B 3 KILL SWITCH WIRING DIAGRAM 8 Connect the air hoses per the compressor assembly drawing 9 Install the engine spee...

Page 10: ...lers vary in their installation dependent on available space and other considerations Install the oil cooler either in front of the carrier vehicle s radiator or as an alternative in a protective stru...

Page 11: ...3 Depress the clutch engage the PTO and carefully release the clutch pedal Allow the system to warm up for the time period specified in below COMPRESSOR WARM UP TIME AMBIENT AIR IDLING TIME TEMPERATU...

Page 12: ...DA440HU 99900782 3 2 19941223 NOTES...

Page 13: ...the following additives 1 Antifoam Inhibitors 2 Antioxidant Inhibitors 3 Rust Resistant Additives 4 Antiwear Additives 4 3 2 HYDRAULIC FLUID SPECIFICATIONS Figure D 1 states oil specifications for a...

Page 14: ...o the pump Drain the hose and reassemble Change the suction filter cartridge Paragraph 4 3 5 NOTE THE METHOD OF WASTE DISPOSAL IS LEFT TO THE DISCRETION OF SERVICE PERSONNEL 2 Disconnect the reservoir...

Page 15: ...Figure D 2 is designed to assist you in keeping your unit in efficient operating condition Items in this section apply to the unit only The carrier vehicle should also be inspected regularly refer to...

Page 16: ...DA440HU 4 4 99900783 19941223...

Page 17: ...open connections Cap or plug any openings If dirt does get in a filter change is required after 50 hours of operation 3 ALWAYS check for high pressure leaks after completing a repair A high pressure...

Page 18: ...DA440HU 99900782 5 2 19941223 FIGURE E 2 HYDRAULIC SYSTEM TROUBLESHOOTING CHART...

Page 19: ...T 1 2 13 LOCK 4 11 72532013 STREET TEE 1 4NPT 1 13 72532552 HOSE FITTING 1 4 1 4 1 15 89086120 OIL 30W NON DETERGENT 1GAL 17 52070869 BRACKET HYD MTR 1 18 52706302 TIGHTENER BOLT 8 2 19 60104598 TIGHT...

Page 20: ...DA440HU 6 2 FIGURE F 1A DA440HU HYDRAULIC UNDERDECK COMPRESSOR 23000081 2 23000081 02 19941223...

Page 21: ...ds multiply by 12 4 Torque values specified are for bolts with residual oils or no special lubricants applied If special lubricants of high stress ability such as Never Seez compound graphite and oil...

Page 22: ...DA440HU 99900782 7 2 19941223 FIGURE G 2 TIRE LOAD AND INFLATION PRESSURES...

Page 23: ...DA440HU 99900782 7 3...

Page 24: ...rvice items is performed by someone other than an authorized IMT dealer 2 if product is modified or altered in ways not approved by IMT PURCHASER S RESPONSIBILITY This warranty covers only defective m...

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