Impco AF1-10 Instructions Manual Download Page 1

 

 
 

 

 

July, 2015 

IMPCO Technologies Inc. 

PPI-4-116 REV.C 

 

3030 South Susan St. 

Page 1 of 15 

 

Santa Ana, CA 92704 

 www.impcotechnologies.com 

3030 S Susan Street, Santa Ana, CA 92704 

Ph: +1 714 656 1200 

  

 Fax: +1 714 656 1400 

VFF30 LOCKOFF/FILTER 

 

REPAIR KIT INSTRUCTIONS 

 

Important:  Any maintenance, service or repair 
should be performed by trained and 
experienced service technicians.  Proper tools 
and equipment should be used to prevent 
injury to the servicing technician, property or 
system components.  Service repairs should 
always be performed in a safe environment 
and the technician should always wear 
protective clothing to prevent injury. 
 
The IMPCO PPI-4-116 repair kit instructions 
will provide the technician information to 
successfully repair the VFF30 Lockoff.  Always 
inspect the major casting pieces for damage, 
corrosion or cracks before attempting a service 
repair.  Be sure the repair kit part number you 
are using is correct for the Lockoff being 
serviced.  Diaphragms are color coded and 
have different performance characteristics: 
 
BLACK:  Hydrin diaphragm material is the 
standard material and is well suited for the 
most common applications. 
 
YELLOW:  Silicone diaphragm material is the 
optional upgrade material that provides 
excellent flexibility in cold weather climates 
and is more resistant to chemical 
contamination.  
 
BLUE:  Fluorosilicone diaphragm material 
provides excellent high and low temperature 
durability with increased chemical resistance. 
This material is recommended for turbo 
applications. 

 
 

 

 

 

Do not use Teflon tape to seal any fuel fittings.  
Failure to follow this warning may cause 
internal leaks resulting in serious injury and/or 
property damage. 

 

Part #

Description

RK-VFF30

Repair Kit, VFF30 (Standard Hydrin Diaphragm)

RK-VFF30-2

Repair Kit, VFF30 (Silicone Diaphragm)

RK-VFF30-3

Repair Kit, VFF30 ( Fluorosilicone Diaphragm)

RK-VFF30-958 Repair Kit, VFF30 (Fluorosilicone Diaphragm)
AF1-10

Repair Kit, VFF30 (Gasket and Filter Only)

AF1-10-001

Repair Kit, VFF30 (Gasket and Filter Only)

REPAIR KIT PART NUMBERS

 

Summary of Contents for AF1-10

Page 1: ...using is correct for the Lockoff being serviced Diaphragms are color coded and have different performance characteristics BLACK Hydrin diaphragm material is the standard material and is well suited f...

Page 2: ...AB1 30149 Body ass y 8 S1 5 Screw 1 4 20 x 5 8 SEMS 2 9 S3 116 Seal Lip Pin 10 P1 15 Valve operating pin 11 S2 40 Valve spring 12 S7 3 Screen back up filter 13 F1 10 Filter 14 W1 42 Washer Seal Retain...

Page 3: ...ge 3 of 15 Santa Ana CA 92704 www impcotechnologies com 3030 S Susan Street Santa Ana CA 92704 Ph 1 714 656 1200 Fax 1 714 656 1400 REBUILD INSTRUCTIONS Disassembly 1 Remove 10 Screws 17 from Fuel In...

Page 4: ...CA 92704 www impcotechnologies com 3030 S Susan Street Santa Ana CA 92704 Ph 1 714 656 1200 Fax 1 714 656 1400 4 Remove Screw 4 retaining Valve Spring 11 5 Remove Valve Spring 11 6 Using a small flat...

Page 5: ...er clip or wire fashion a hook as shown 9 Cutaway shows assembly of Valve Spring 11 Valve Seat 19 Valve Operating Pin 10 Seal Retaining Washer 14 and Pin Lip Seal 9 Note that removal of Valve Pin allo...

Page 6: ...CA 92704 Ph 1 714 656 1200 Fax 1 714 656 1400 12 Remove 6 Screws 1 on diaphragm cover side 13 Remove Cover 2 and diaphragm 3 Clean covers body and metal parts as necessary with a safety solvent and d...

Page 7: ...rtion Tool 1 P1 14235 Pin Insertion Tool 1 PPI 128 Instructions 2 S1 15265 001 Screw 8 32 17 32 Taptite Torx 1 2 S1 15266 001 Screw 12 24 x 11 16 Torxfil 17 1 S1 15265 002 Screw 8 32 3 8 Taptite Torx...

Page 8: ...he Holder and the Seal 9 into the Body 7 of the VFF30 Looking through the fuel port position the Seal above the cavity of the seal recess 18 Coat the Pin Insertion Tool with petroleum jelly and push t...

Page 9: ...Fax 1 714 656 1400 20 Insert Seal Retainer Washer 14 in slot to hold the Lip Pin Seal 9 in place 21 Lubricate the Pin Valve 10 with petroleum jelly and insert through hole in the Washer Retainer Seal...

Page 10: ...h aluminum side up ready to be placed on jet 24 Place the Seat 19 with the viton black rubber side down in position on jet 25 Spring 11 ready to be fastened in place Be sure the arc in the center face...

Page 11: ...na CA 92704 www impcotechnologies com 3030 S Susan Street Santa Ana CA 92704 Ph 1 714 656 1200 Fax 1 714 656 1400 27 When Spring 11 is in place lift it slightly to ensure it can move freely 28 Insert...

Page 12: ...30 S Susan Street Santa Ana CA 92704 Ph 1 714 656 1200 Fax 1 714 656 1400 30 Place Gasket 15 in place and align with screw holes 31 Insert two Screws 17 opposite each other in the Fuel In cover and pl...

Page 13: ...ide to side on opposite sides of the cover until all screws are solidly set Torque to 60 70 in lbs 6 8 7 9 Nm 34 Lift Lever 6 to ensure it moves properly and verify that the Valve Pin 10 follows lever...

Page 14: ...l In opening with approximately 100 psi of air pressure Draw a soap bubble across the Lockoff outlet and vacuum port labeled VAC to verify that no air is flowing through either opening If air escapes...

Page 15: ...ALLATIONS ON STATIONARY ENGINES MUST BE DONE IN ACCORDANCE WITH FEDERAL STATE AND LOCAL LAW AND NATIONAL FIRE PROTECTION ASSOCIATION PAMPHLET 37 STATIONARY COMBUSTION ENGINES AND GAS TURBINE ENGINES T...

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