IMO CIRCOR OptiLine ACE4 Original Operating Manual Download Page 26 | Manualshive

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26

Q.

• Mount the pump into the connecting frame.

S.

• Mount the guiding pins into the connecting

frame 003.

R.

• Remove the guiding pins from the pump.

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Summary of Contents for CIRCOR OptiLine ACE4

Page 1: ...age and personal injury Screw pumps OptiLine ACE4 Contents Page Introduction 2 Safety 2 Installation 5 Start up 8 Trouble shooting 9 Maintenance and Service 12 Service intervals 13 List of components...

Page 2: ...is operating manual For example the following are not allowed Hanging pumps in the pipe Overhead installation Installation in the immediate vicinity of extreme heat or cold sources General safety inst...

Page 3: ...f there is no pressure relief valve in the pump Provide an appropriate safety valve on the pressure side between the pump and the first shut off device Warranty Obtain the manufacturer s approval prio...

Page 4: ...nical devices such as mechanical and digital clocks pocket calculators hard disks Specific hazards Explosion hazard area ATEX additional instructions Hazardous pumped liquids Observe the safety regula...

Page 5: ...lifted with straps securely attached to the pump or pump unit so that the center of gravity is located between the straps in order to avoid tipping of the pump Strainer The pump has to be protected fr...

Page 6: ...5 1 2 m s For L O circulating systems we recom mend to keep it as low as possible The suction line must be equipped with a port that allows filling the pump before start Discharge line The discharge...

Page 7: ...inutes 50 by pass generally for unlimited periods of time If more than 50 recirculation is anticipated a value specific to each application should be determined by closely monitoring the pump body tem...

Page 8: ...w is placed on the side of the front cover 5010 as well as on riveted steel plates on the connect ing frame 003 Differential pressure Differential pressures bellow 1 bar is strictly forbidden as the m...

Page 9: ...etic coupling to slip The pump is blocked inside the ro tors by a foreign object Lower the viscosity to a maximum approved the viscosity normally used in the pumped liquid and restart the pump by swit...

Page 10: ...rge line Drive motor difficult to start or tends to stop by tripping the motor over load relay Counter pressure too high Liquid too cold Motor is undersized for the prevail ing conditions Electrical p...

Page 11: ...OACE4 2019 12 en GB ID Nr 163 039 B www imo se 11...

Page 12: ...quality product that is designed for a long problem free operation in tough environ ments As all other mechanical products they do however requires a certain grade of maintenance and service in order...

Page 13: ...Common aspects whit magnetic couplings Permanent magnetic couplings generate a strong magnetic field The installation must be carried out only by trained staff that has the understanding of how a mag...

Page 14: ...1 X X 124 Retaining ring 1 X X X 124A Support ring 1 X X X 202 Idler rotor 2 X X 351 Balancing bush 1 X X 401 Pump body 1 418 Gasket 1 X X 1 423 Gasket 1 X X 1 451 Screw 4 453 Screw 4 462 Plug 1 462A...

Page 15: ...and can then be used as a spare pump For maintenance the following spare parts kits and tools are recommended Ordering Code Part numbers for pump size Item Spare part sets 025 032 038 G012 Rotor set D...

Page 16: ...ID Nr 163 039 B www imo se 16 List of tools necessary for dismantling and reassembly A Puller B Spanner 16 mm C Plastic mallet D Allen keys 3 mm 5 mm E Mounting Sleeve D 25 5 mm F Screw driver G Plie...

Page 17: ...valves 12 Use appropriate vessels to collect oil spillage when removing and opening the pump B Loosen the screws 701 with an allen key C Mount the guiding pins into the connecting frame D Pull out th...

Page 18: ...ll out the sealing can 005B Remove the o ring 007B F Remove the circlip 005A with a suitable plier G Remove the inner magnetic rotor by means of a suitable puller H Remove the key 113 with a suitable...

Page 19: ...om the pump body with hand force M Pull out the idlers 202 from the pump body K Remove the circlip 124 with a suitable plier from the main rotor 1020 Remove the support washer 124A from the main rotor...

Page 20: ...ng it counter clockwise Count the number of turns so it easily can be set to the correct value again O Remove the bolts 453 and the back cover 551 with its gasket 556 together with the valve 6000 P Re...

Page 21: ...imo se 21 T Measure the distance between motor shaft end and the drive hub U Remove the drive hub from the electrical motor with a puller S Release the screw 998B R Unscrew the bolts 006A and remove...

Page 22: ...nce so that it will be the same as before the dismount D Mount the magnet 005D onto the drive hub 998 by tightening the bolts 006A A Press the drive hub 998 on to the shaft by means of a suitable stud...

Page 23: ...Mount the electrical motor back into the con necting frame and tight the bolts 702 F Mount the ball bearing onto the rotor 1020 by either using a mounting tool as above or by heating up the ball bear...

Page 24: ...ound on page 8 J Mount the inner magnet 005C onto the shaft by using a stud bolt M6 with a suitable washer and nut press the inner magnet into its final position by using hand force or a plastic malle...

Page 25: ...ricating them N Mount the valve 6000 with its o ring 605 into the back cover 551 lubricate thoroughly O Mount the back cover 551 together with the valve 6000 and gasket 556 Tight the bolts Tight the b...

Page 26: ...OACE4 2019 12 en GB ID Nr 163 039 B www imo se 26 Q Mount the pump into the connecting frame S Mount the guiding pins into the connecting frame 003 R Remove the guiding pins from the pump...

Page 27: ...OACE4 2019 12 en GB ID Nr 163 039 B www imo se 27...

Page 28: ...OACE4 2019 12 en GB ID Nr 163 039 B www imo se 28 Adress IMO AB PO Box 42090 126 14 Stockholm Sweden...

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