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Technical documentation 

 

Technical documentation

 

STZS  ed 06/03

 

7

 

ZEUS SUPERIOR

 

 

- SAFETY DEVICES AND CONTROLS 

 

System by-pass

 

(6)

 

This ensures water circulation in the primary circuit 
(

between flow and return

) even when this is prevented 

by the high resistance of the system. 
It is mounted on the delivery manifold and can be 
adjusted by means of a screw accessible from the 
bottom part of the valve plate. 

 

System filling valve 

(5) 

This valve is installed between the boiler circuit and the 
domestic circuit cold water inlet is used to pressurize the 
heating system. 
Downstream of the cock, an one way valve is fitted 

(nr 2 

of hydraulic circuit) 

that prevents accidental flow of 

water from the primary circuit to the water network 

(d.h.w. circuit). 

Its seat is located in the lower part of the monobloc where 
it is screwed on. 

 

Pump pressure meter 

(2) 

This detects the difference in pressure at pump 
extremities. 
Its housing is in the delivery manifold and is coupled to 
a micro-switch (3) that prevents burner operation in the 
event of pump blockage or no water in the boiler circuit. 
Prevents primary exchanger overheating. 

 

3-bar safety valve 

(4) 

Prevents safety pressure (3 bar) being exceeded in the 
circuit

.  

On the versions 21 and 24 is fitted to the rear part of the 
delivery manifold group, while on the version 27 is 
fastened in its front part by means of a socket head screw. 
When this trips, water exits from the flow pipe. 

 

Automatic air vent

 

(7)

 

Automatically expels any gaseous substances in the 
boiler circuit. 

On the versions 21 and 24 , the valve is screwed on the water 
side of the expansion vessel. 
On the version 27 is mounted on the pump body. 

 

Expansion vessel (

8)

 

Compensates changes in volume following heating of water 
and permits reducing pressure changes. 
It has a pre-load pressure of 0.8 bar and a capacity of 8 l 
on the versions 21-24 and 10 l on the version 27. 

It is located in front of the storage tank .

 

 

21 and  24 versions 

 

 

 

27 version 

 

 

 

21-24versions   

27  version 

 

 

 

 

 

Summary of Contents for ZEUS 21 Superior

Page 1: ...Water Disconnector D I M The range includes three electronic ignition versions with heat outputs of 24 4 kW 21 000 kcal h 27 9 kW 24 000 kcal h and 31 4 kW 27 000 kcal h The hydraulic circuit features...

Page 2: ...m 12 Automatic air vent 13 Flue hood 14 Expansion vessel 15 Ignition and detection electrodes 16 Domestic hot water NTC probe 17 Overheating safety thermostat 18 316L stainless steel storage tank 19 3...

Page 3: ...room 12 Automatic air vent 13 Flue hood 14 Expansion vessel 15 Ignition and detection electrodes 16 Domestic hot water NTC probe 17 Overheating safety thermostat 18 316L stainless steel storage tank...

Page 4: ...re selector 3 Domestic hot water temperature selector 4 Green domestic hot water operation indicator 5 0 SUMMER and CAR WINTER switch 6 Gaudium Magnum operation switch 7 Green Gaudium Magnum operating...

Page 5: ...it thermostat G Gas supply U Domestic hot water outlet E Domestic cold water inlet R System return M System delivery The hot water for the heating system and for the domestic circuit is produced by a...

Page 6: ...vailable head depends on system bypass adjustment which depending on its position gives the system greater or less head The graphs are refereed to the pump operating at top speed with A Bypass disconn...

Page 7: ...pump extremities Its housing is in the delivery manifold and is coupled to a micro switch 3 that prevents burner operation in the event of pump blockage or no water in the boiler circuit Prevents pri...

Page 8: ...ersion OPERATION Following a d h w request the modulation board starts the boiler pump 7 and powers the motor of the electric 3 way valve 8 The consequent movement of the valve to domestic hot water p...

Page 9: ...6 see description and operation Gaudium Magnum Recirculation kit optional This is used to connect the pipes of any recirculation system of the domestic hot water circuit It consists of a pipe that is...

Page 10: ...position It starts to work when the limit thermostat of max flow 3 fitted on the storage tank detects a temperature upper 50 C When the temperature gets down under 41 C the limit thermostat of max fl...

Page 11: ...positions is achieved by energizing the motor 1 Operation To move to the heating or domestic hot water circuit the motor 1 is activated by the control card Activating the motor whose rpm is reduced b...

Page 12: ...te the burner They are electrically connected in parallel and fed by mains voltage through a special connector 2 Modulation coil 1 This low voltage coil is controlled by the modulation card It control...

Page 13: ...ckwise to increase the pressure to the burner and counter clockwise to reduce it 1 Modulation coil 4 Gas valve outlet pressure connector 2 Min power setting screw 5 Gas valve inlet pressure connector...

Page 14: ...peration of which enables or does not enable burner ignition AIR FLUE SAMPLING TRAPS 6 7 The top outer part of the chamber features two sumps with screw closing accessible from the front and through w...

Page 15: ...he extraction exhaust terminals and is measured by the special pressure points fitted to the top part of the sealed chamber 8 9 Its operation causes a deviation of a switch contact that acts on the un...

Page 16: ...is done through the concentric hole outside the exhaust pipe 5 EXTRACTION EXHAUST KIT The kits and relevant accessories make it possible to use four concentric systems and two doubled systems As regar...

Page 17: ...Max possible overall length is 12 2 straight and vertical metres 80 80 coupling type separator kit Both pipes have a diameter of 80 mm Connections to the boiler are made using two special flanges for...

Page 18: ...mostat VD Electric three way valve V G Gas valve The electric circuit is interlocked with a microprocessor electronic board that controls boiler functions The control and safety devices work in part a...

Page 19: ...lation board whenever there is a demand for d h w heating or antifreeze Fan MV Ensures the flow of air inside the sealed combustion chamber and the exit of flues produced by combustion Powered by the...

Page 20: ...ation when flue expulsion occurs correctly If this is closed with the fan off the ignition cycle will not start 2 position switch Pump pressure switch SP This acts on the modulation board and permits...

Page 21: ...ing the relay K1 The consequent deviation of the flue pressure switch SV powers the relay K4 the contact of which on closing enables the control unit IGN UNIT to start the ignition cycle commanding fi...

Page 22: ...the 3 way valve VD is powered and continues to operate until the limit switch A opens once the d h w position has been reached The low voltage circuit excites the relay K5 and starts the fan MV comman...

Page 23: ...el by means of the central heating potentiometer HEATING the adjustment circuit excites relay K5 and starts the fan MV controlled by relay K1 The consequent deviation of the contact of the flue pressu...

Page 24: ...g to the difference between the temperature set by means of the d h w potentiometer D H W and that measured by the d h w sensor NB When the temperature measured by the d h w sensor NB exceeds that req...

Page 25: ...er d h w operation mode SUMMER or d h w and central heating mode WINTER are enabled closed WINTER open SUMMER Overheating lock IC1 This is a signal which through an optoinsulator indicates input to th...

Page 26: ...l unit after the overheating or ignition failure safety devices have tripped The operation is performed on the boiler control panel by means of reset button PU1 or if fitted on the remote control pane...

Page 27: ...ed until the temperature drops below 93 C NTC sensors faulty NR and NB The breakage of the d h w sensor NB prevents operation in d h w phase The breakage of the heat sensor NR prevents operation in ce...

Page 28: ...w antifreeze and chimneysweep mode The value set during the heating and domestic hot water circuit temperature adjustment for 5 seconds the letters CE with the CAR installed and the main switch in pos...

Page 29: ...rd powers the circulator and the electric 3 way valve The valve is moved to d h w position CLOSING OF PUMP PRESSURE MICROSWITCH The circulation of water inside the primary circuit causes the closing o...

Page 30: ...7 37 377 37 377 Max operating pressure of heating circuit bar 3 3 3 Max operating temperature of heating circuit C 90 90 90 Adjustable heating temperature C 38 85 38 85 38 85 Total volume of expansion...

Page 31: ...96 93 101 93 103 102 101 2 95 6 99 2 ZEUS 21 Superior HEAT OUTPUT ADJUSTMENTS NATURAL GAS G20 BUTANE G30 PROPANE G31 Heat output Kcal h Heat output kW Burner gas flow rate m3 h Burner nozzle pressure...

Page 32: ...0 11 6 1 43 2 0 20 1 07 6 2 64 1 05 8 7 89 9000 10 5 1 30 1 7 17 0 97 5 5 56 0 96 7 1 73 ZEUS 27 Superior HEAT OUTPUT ADJUSTMENTS NATURAL GAS G20 BUTANE G30 PROPANE G31 Heat output Kcal h Heat output...

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