Immergas VICTRIX EXA 24 X 1 ErP Instruction And Recommendation Booklet Download Page 28

28

INS

T

ALLER

US

ER

MAINTEN

AN

CE TECHNI

CI

AN

3.6  ADJUSTMENT OF THE AIR-GAS 

RATIO.

Attention:

 the CO

2

 verification operations must 

be carried out with the casing mounted, while the 
gas valve calibration operations must be carried 
out with the casing open and disconnecting the 
boiler from the power supply.

Calibration  of  the  minimum  CO

2

  (minimum 

heating power).
Enter  the  chimney  sweep  phase  without  with-
drawing  domestic  hot  water  and  take  the  se-
lector  switches  to  minimum  (turn  them  in  an 
anti-clockwise direction until "0" is seen on the 
display). To have an exact value of CO

2

 in the flue 

gas the technician must insert the sampling probe 
to the bottom of the sample point, then check 
that the CO

2

 value is that specified in the table, 

otherwise adjust the screw (3 Fig. 3-3) (Off-Set 
adjuster).  To  increase  the  CO

2

  value,  turn  the 

adjustment  screw  (3)  in  a  clockwise  direction 
and vice versa to decrease it.

Calibration  of  the  maximum  CO

2

  (nominal 

central heating power).
On completion of the adjustment of the mini-
mum CO

2

 keeping the chimney sweep function 

active, take the heating selector switch to maxi-
mum (turn it in a clockwise direction until “99” 
is seen on the display). To have an exact value of 
CO

2

  in  the  flue  gas  the  technician  must  insert 

the sampling probe to the bottom of the sample 
point, then check that the CO

2

 value is that speci-

fied in the table, otherwise adjust the screw (12 
Fig. 3-3) (gas flow rate regulator).
To increase the CO

2

 value, turn the adjustment 

screw (12) in an anti-clockwise direction and vice 
versa to decrease it.
At every adjustment variation on the screw 12 it 
is necessary to wait for the boiler to stabilise itself 
at the value set (about 30 sec.).

Victrix EXA 24 X 1 ErP

CO

2

 at nominal 

output 

(central heating)

CO

2

 at minimum 

output 

(central heating)

G 20

9.40

%

 

±

 0.2

8.60

%

 

±

 0.2

G 30

12.00

%

 

±

 0.2

11.40

%

 

±

 0.2

G 31

10.80

%

 

±

 0.2

10.40

%

 

±

 0.2

3.7  CHECKS FOLLOWING 

CONVERSION TO ANOTHER TYPE 
OF GAS.

After making sure that conversion was carried 
out  with  a  nozzle  of  suitable  diameter  for  the 
type of gas used and the settings are made at the 
correct pressure, check that the burner flame is 
not too high or low and is stable (does not detach 
from burner);

N.B.:

 all boiler adjustment operations must be 

carried out by a qualified company (e.g. Author-
ised After-Sales Technical Assistance).

3.8   PROGRAMMING THE P.C.B.

The boiler is prepared for possible programming 
of several operation parameters. By modifying 
these parameters as described below, the boiler 
can be adapted according to specific needs.

To  access  the  programming  phase,  position 
the DHW selector (5) on position “6”, the CH 
selector (6) on position “9” and press the “Reset” 
(3)  and  “Summer/Winter”  buttons  for  about  8 
seconds (2).

Once the menu has been accessed, it is possible 
to  scroll  through  the  three  sub-menus  present 
(s,  p,  t)  by  pressing  the  “Summer/Winter”  (2) 
button for 1 second.

Use the "DHW regulator" selector (5), to select 
the parameter (inside the same sub-menu) and 
rotate the "CH regulator" selector (6) to modify 
the value according to the range available.

Press  the  "Reset"  button  (3)  for  1  second  to 
memorise the variation of the parameters
Memorisation  is  represented  via  "88"  on  the 
indicator (14) for 2 seconds.

Exit  the  programming  mode  by  waiting  for 
15 minutes or by pressing the, “Reset” (3) and 
"Summer/Winter" (2) buttons simultaneously.

Parameter 

ID

Parameter

Description

Range

Default

S0

Minimum DHW 

output

The boiler also has electronic modulation that adapts the boiler potentiality to the ef-
fective heating demand of the house. Therefore the boiler works normally in a variable 
gas pressure field between minimum and maximum power depending on the system 
heat load, setting fan speed (in rpm, hundreds of revs are represented on the display).

N.B.:

 the boiler is produced and calibrated in the central heating phase at nominal output. 

Approximately 10 minutes are needed to reach the nominal heat output, which can be 
changed using the parameter (S3).

N.B.:

 selection of parameters in the presence of requests, allows boiler functioning with 

current equal to the respective value.

900 

÷

 1500

1400

S1

Maximum DHW 

output

3500 

÷

 6100

G20 

=

 4600

LPG 

=

 4600

S2

Minimum CH 

output

 S0 

÷

 S3

1400

S3

Maximum CH 

output

S2 

÷

 S1

G20 

=

 4600

LPG 

=

 4600

S4

Power 

block

1500 

÷

 3500

G20 

=

 2000

G30 

=

 2000

G31 

=

 2000

S5

Central heating 

set point mini-

mum tempera-

ture

Defines the minimum flow temperature.

20 

÷

 50 

°

C

25

S6

Central heating 

set point maxi-
mum tempera-

ture

Defines the maximum flow temperature.

(S5

+

5) 

÷

 85 

°

C

85

S7

External probe 

correction

If the reading of the external probe is not correct it is possible to correct it in order to 
compensate any environmental factors.
(Over the value of 

+

9 the display shows “CE”, which enables an external control function 

of the boiler for coupling of the same with a system supervisor)

-9 

÷

 9 K

0

S8

Boiler power

Identifies the boiler's power (only useful with a coupled storage tank and parameter 
P0

=

1).

=

 12 kW

=

 26 kW

=

 28 kW

=

 32 kW

1

Summary of Contents for VICTRIX EXA 24 X 1 ErP

Page 1: ...VICTRIX EXA 24 X 1 ErP IE Instruction and recommendation booklet 1 038507ENG ...

Page 2: ......

Page 3: ...be designed by qualified professionals within the dimensional limits established by the Law Installation and maintenance must be performed in compliance with the regulations in force according to the manufacturer s instructions and by an authorised company which has specific technical expertise in the system sector as required by Law Improper installation or assembly of the Immergas appliance and ...

Page 4: ...ns 21 2 1 Cleaning and maintenance 21 2 2 General warnings 21 2 3 Control panel 21 2 4 Using the boiler 21 2 5 Troubleshooting 22 2 6 Information menu 24 2 7 Boiler shutdown 24 2 8 Restoring central heating system pressure 24 2 9 System draining 24 2 10Anti freeze protection 24 2 11Case cleaning 24 2 12Decommissioning 24 3 Boiler commissioning initial check 25 3 1 Boiler hydraulic diagram 25 3 2 W...

Page 5: ... paper rags plastic polystyrene etc Do not place household appliances underneath the boiler as they could be damaged if the safety valve intervenes with an obstructed conveying system the safety valve must be conveyed away by a draining funnel or if there are leaks from the hydraulic connections on the contrary the manufacturer cannot be held responsible for any damage caused to the household appl...

Page 6: ...at carefully read the installation instructions contained in the ac cessory kit pack In these conditions the boiler is protected against freezing to temperature of 15 C Boiler antifreeze protection both 5 C and 15 C is thus ensured only if the boiler is correctly connected to gas and elec tricity power supply circuits the boiler is powered constantly the boiler is not in off mode the boiler is not...

Page 7: ... the liquid contained in it Before appliance ignition ensure that the condensate can be correctly removed After first ignition check that the drain trap is filled with condensate para 1 21 Also comply with national and local regulations on discharg ing waste waters 1 6 ELECTRICAL CONNECTION The Victrix EXA 24 X 1 ErP boiler has an IPX5D protection rating for the entire appliance Electrical safety ...

Page 8: ...e available as optional kits Fig 1 5 All Immergas chrono thermostats are connected with 2 wires only Carefully read the user and assembly instructions contained in the acces sory kit On Off Immergas digital chrono thermostat The chrono thermostat allows set two room temperature value one for daytime comfort temperature and one for night time reduced temperature set a weekly program with four daily...

Page 9: ...e resistance encountered with the maximum allowed pipe length for each type of Terminal Kit This information allows calculations to be made to verify the possibility of setting up various flue configurations Positioning the gaskets black for green range flue systems Position the gasket cor rectly for bends and extensions Fig 1 8 gasket A with notches to use for bends gasket B without notches to us...

Page 10: ...Intake and Exhaust 16 3 m 2 5 Intake m 18 7 Exhaust m 4 9 m 7 7 Exhaust m 13 6 Concentric vertical intake exhaust terminal Ø 60 100 Intake and Exhaust 9 m 1 4 Intake m 10 3 Exhaust m 2 7 m 4 3 Exhaust m 7 5 Pipe Ø 80 m 1 Intake 0 87 m 0 1 Intake m 1 0 Exhaust m 0 4 m 0 4 m 0 5 Exhaust 1 2 m 0 2 Exhaust m 1 0 Complete intake terminal Ø 80 m 1 Intake 3 m 0 5 Intake m 3 4 Exhaust m 0 9 m 1 4 Intake t...

Page 11: ... 2 previously removed screws Install the Ø 80 outlet flange on the central hole of the boiler taking care to insert the gasket supplied with the kit and tighten by means of the screws provided Install the upper cover fixing it using the 4 screws present in the kit positioning the relevant gaskets Engage the 90 Ø 80 bend with the male end smooth in the female end with lip seal of the Ø 80 flange un...

Page 12: ... during installation Horizontal intake exhaust kit Ø 60 100 Kit assembly Fig 1 12 install the bend with flange 2 on the central hole of the boiler positioning gasket 1 with the circular projections down wards in contact with the boiler flange and tighten using the screws present in the kit Fit the Ø 60 100 3 concentric terminal pipe with the male side smooth to the female side of the bend 2 up to ...

Page 13: ... flange 2 up to the end stop making sure that the wall sealing plate has been fitted 3 this will ensure sealing and joining of the elements making up the kit NOTE when the boiler is installed in areas where very cold temperatures can be reached a special anti freeze kit is available that can be installed as an alternative to the standard kit Extensions for vertical kit Ø 60 100 Fig 1 17 The kit wi...

Page 14: ...esent in the lateral hole with respect to the central one ac cording to needs and replace it with the flange 3 positioningthegasket 2 alreadypresentin the boiler and tighten using the supplied self threading screws Fit the male end smooth to the bends 5 in the female end of the flanges 3 and 4 Fit the intake terminal 6 with the male side smooth in the female side of the bend 5 up to the end stop e...

Page 15: ... the external pipe must be fitted on the adaptor until it stops 1 N B to encourage the removal of possible condensate forming in the exhaust pipe tilt the pipes towards the boiler with a minimum slope of 1 5 Mount the cover A complete with adaptor 1 and caps 6 on the wall and assemble the flue system to the ducting system N B version Ø 125 only before assembly check the gaskets are in the right po...

Page 16: ...ey technical slot The maximum possible length of the Ø 80 rigid ducting vertical section is equal to 30 m This length is obtained considering the complete Ø 80 exhaust terminal 1m of Ø 80 pipe in ex haust two 90 Ø 80 bends on the boiler outlet 1 17 CONFIGURATION TYPE B OPEN CHAMBER AND FAN ASSISTED FOR INDOORS The appliance can be installed inside buildings in 23 or B53 mode in this case all techn...

Page 17: ... the boiler flue gas may come out the condensate drain after a few minutes operation check that this no longer occurs This means that the drain trap is filled with conden sate to the correct level preventing the passage of flue gas 1 22 GAS SYSTEM START UP To start up the system refer to the technical standard in force This divides the systems and therefore the start up operations into three categ...

Page 18: ...on status During normal operation thestatusLED 2 isongreen flashing FL when it is in stand by the four yellow LEDs 3 indicate circulator absorption according to the following table Circulating pump LED Absorption G Y Y Y Y FL Off Off Off Off Circulator in stand by G Y Y Y Y On On Off Off Off 0 25 G Y Y Y Y On On On Off Off 25 50 G Y Y Y Y On On On On Off 50 75 G Y Y Y Y On On On On On 75 100 Selec...

Page 19: ... The boiler is prepared for the installation of a relay card that allows to increase the features of the appliance and therefore functioning possibilities Cover kit on request If installed outdoors in a partially protected place with direct air intake it is compulsory to mount the appropriate top protection cover for the correct functioning of the boiler and to protect it from adverse weather cond...

Page 20: ...densation module 12 System expansion vessel 13 Flue probe 14 Manual air vent valve 15 Sample points air A flue gas F 16 Negative signal pressure point 17 Positive signal pressure point 18 Heat exchanger safety thermal fuse 19 Burner 20 Ignition electrode 21 Air intake pipe 22 Igniter 23 Fan 24 Vent valve 25 Return probe 26 Boiler circulator pump 27 3 bar safety valve 28 3 way valve motorised 29 By...

Page 21: ...oved by a professionally authorised company Contact the manufacturer for disposal instructions 2 3 CONTROL PANEL Key 1 Off Stand by On button 2 Summer Winter Button 3 Reset button 4 Information button 5 Domestic hot water temperature selector 6 Central heating temperature selector 7 Boiler manometer 8 DHW production phase operating mode active 9 Boiler in block requiring unblock via RESET button 1...

Page 22: ...a parameter T3 in the P C B customisation menu 2 5 TROUBLESHOOTING The Victrix EXA 24 X 1 ErP boiler reports any anomalies using a code shown on the boiler display 14 listed in the table below On the remote control the error code will be displayed by means of the same numeric code represented according to the following example e g CARV2 Exx Error Code Anomaly signalled Cause Boiler status Solution...

Page 23: ...ited correctly and the burner flame goes out unexpectedly a new ignition attempt is performed and if normal con ditions are restored the boiler does not have to be reset this anomaly can only be checked in the list of errors present in the Information menu If normal conditions are restored the boiler restarts without having to be reset 1 43 Block due to loss of continuous flame signal This occurs ...

Page 24: ...ormal pressure via the cock located at the bottom of the boiler Fig 1 3 N B close the cock after the operation If pressure values reach around 3 bar the safety valve may be activated In this case remove water from an air vent valve of a radiator until 1 bar is reached or ask for as sistance from an authorised company If frequent pressure drops should occur ask an authorised company for assistance ...

Page 25: ...t tings are modified checkthe production ofDHW whenthe boiler is connected to an external storage tank unit check sealing efficiency of water circuits check ventilation and or aeration of the instal lation room where provided If even only a single safety check offers a negative result do not commission the system 3 1 BOILER HYDRAULIC DIAGRAM Key 1 Condensate drain trap 2 3 bar safety valve 3 Gas v...

Page 26: ... low temperature connection jumper 4 Return probe function configuration jumper 5 Storage tank mode configuration jumper 6 N B the user interface is on the welding side of the boiler board 7 Orange 8 Black 9 Black DHW 10 Brown 11 Brown C H 12 Blue 13 Grey 14 White 15 Pink 16 Red 17 Green Storage tank unit the boiler is prepared for con nection to a storage tank unit which must be connected to clam...

Page 27: ...different gas type to that specified on the data nameplate request the relative conversion kit for quick and easy conversion The gas conversion operation must be carried out by an authorised company e g Authorised After Sales Technical Assistance Service To convert to another type of gas the following operations are required disconnect the appliance replace the nozzle located between the gas pipe ...

Page 28: ...possible programming of several operation parameters By modifying these parameters as described below the boiler can be adapted according to specific needs To access the programming phase position the DHW selector 5 on position 6 the CH selector 6 on position 9 and press the Reset 3 and Summer Winter buttons for about 8 seconds 2 Once the menu has been accessed it is possible to scroll through the...

Page 29: ...0 Off 1 General alarm 2 CH phase active 3 External gas valve power supply 4 Secondary zone control from TA on relay P C B contact 5 Heat pump 0 5 0 P5 Relay 3 optional The boiler is set up for functioning with the relay P C B optional which can be configured 0 Off 1 Chiller remote activation 2 General alarm 3 CH phase active 4 External gas valve power supply 5 heat pump 6 activation of storage tan...

Page 30: ... be interrupted by pressing the reset button 4 In the second case it has duration of 18 hours and it can be interrupted by simply switching the boiler on Activation of the function is signalled by the countdown shown on the indicator 14 3 16 APPLIANCE CHECK AND MAINTENANCE The following checks and maintenance should be performed at least once a year Clean the flue side of the heat exchanger Clean ...

Page 31: ...move the grid 1 Front panel Fig 3 4b 3 Remove the cover caps 3 and loosen the screws 4 4 Tilt the control panel 5 towards you Casing Fig 3 4c 5 Remove the screws 6 that lock the front casing 7 and the two sides 9 6 Pull the front casing slightly 7 in the lower part towards yourself and push upwards at the same time 7 Loosen the screws 8 on the sides 9 8 Remove the sides by pulling them towards you...

Page 32: ...t a tem perature of 15 C 3 19 COMBUSTION PARAMETERS METHANE G20 BUTANE G30 PROPANE G31 THERMAL POWER BURNER GAS FLOW RATE PRESS BURNER NOZZLES BURNER GAS FLOW RATE PRESS BURNER NOZZLES BURNER GAS FLOW RATE PRESS BURNER NOZZLES kW kcal h m3 h mbar mm H2 O kg h mbar mm H2 O kg h mbar mm H2 O MAX 23 7 20382 2 56 2 41 24 6 1 91 2 57 26 2 1 88 2 99 30 5 OUTPUT 5 5 4730 0 60 0 17 1 7 0 45 0 18 1 8 0 44 ...

Page 33: ... Min 107 2 107 8 Casing losses with burner On Off 80 60 C 0 55 0 20 Heat loss at flue with burner On Off 80 60 C 0 01 1 70 Central heating circuit max operating pressure bar 3 0 Maximum heating temperature C 90 Adjustable central heating temperature max operation field C 20 85 System expansion vessel total volume l 5 0 Expansion vessel factory set pressure bar 1 0 Appliance water content l 3 0 Hea...

Page 34: ...Sr N Serial Number CHK Check Cod PIN PIN code Type Type of installation ref CEN TR 1749 Qnw min Minimum DHW heat input Qn min CH minimum heat input Qnw max DHW maximum heat input Qn max CH maximum heat input Pn min Minimum heat output Pn max Maximum heat output PMS Maximum system pressure PMW Maximum domestic hot water pressure D Specific flow rate TM Maximum operating temperature NOx Class NOx Cl...

Page 35: ...umption Other items At full load elmax 0 039 kW Heat loss in standby Pstby 0 078 kW At partial load elmin 0 019 kW Ignition burner energy consumption Pign 0 000 kW In standby mode PSB 0 006 kW Emissions of nitrogen oxides NOX 40 mg kWh For mixed central heating appliances Stated load profile Domestic hot water production efficiency ηWH Daily electrical power consumption Qelec kWh Daily gas consump...

Page 36: ...ERLOHU 1 7HPSHUDWXUH FRQWURO URP FKH RI WHPSHUDWXUH FRQWURO 6XSSOHPHQWDU ERLOHU URP FKH RI ERLOHU 6XSSOHPHQWDU KHDW SXPS URP FKH RI KHDW SXPS 6RODU FRQWULEXWLRQ DQG 6XSSOHPHQWDU KHDW SXPS 6HOHFW VPDOOHU YDOXH RLOHU DQG VXSSOHPHQWDU KHDW SXPS LQVWDOOHG ZLWK ORZ WHPSHUDWXUH KHDW HPLWWHUV DW URP FKH RI KHDW SXPS 7KH HQHUJ HI FLHQF RI WKH SDFNDJH RI SURGXFWV SURYLGHG IDU LQ WKLV FKH PD QRW FRUUHVSRQG ...

Page 37: ...QWDU KHDW SXPS LQVWDOOHG ZLWK ORZ WHPSHUDWXUH KHDW HPLWWHUV DW URP FKH RI KHDW SXPS 7KH HQHUJ HI FLHQF RI WKH SDFNDJH RI SURGXFWV SURYLGHG IDU LQ WKLV FKH PD QRW FRUUHVSRQG WR LWV DFWXDO HQHUJ HI FLHQF RQFH LQVWDOOHG LQ D EXLOGLQJ DV WKH HI FLHQF LV LQÀXHQFHG E IXUWKHU IDFWRUV VXFK DV KHDO ORVV LQ WKH GLVWULEXWLRQ V VWHP DQG WKH GLPHQVLRQLQJ RI WKH SURGXFWV LQ UHOD WLRQ WR EXLOGLQJ VL H DQG FKDUDF...

Page 38: ...DQG ZDUPHU FOLPDWH FRQGLWLRQV ROGHU DUPHU HFODUHG ORDG SUR OH 6RODU FRQWULEXWLRQ URP FKH RI VRODU GHYLFH 1 µ 2 µ µ µ µ X LOLDU HOHFWULFLW 3 G F E D C B A A A A M L XL XXL 3 2 3 2 7KH HQHUJ HI FLHQF RI WKH SDFNDJH RI SURGXFWV SURYLGHG IDU LQ WKLV FKH PD QRW FRUUHVSRQG WR LWV DFWXDO HQHUJ HI FLHQF RQFH LQVWDOOHG LQ D EXLOGLQJ DV WKH HI FLHQF LV LQÀXHQFHG E IXUWKHU IDFWRUV VXFK DV KHDW ORVV LQ WKH GL...

Page 39: ...LQJ HQHUJ HI FLHQF FODVV RI SDFNDJH XQGHU DYHUDJH FOLPDWH DWHU KHDWLQJ HQHUJ HI FLHQF XQGHU FROGHU DQG ZDUPHU FOLPDWH FRQGLWLRQV ROGHU DUPHU HFODUHG ORDG SUR OH 6RODU FRQWULEXWLRQ URP FKH RI VRODU GHYLFH 1 BBB 2 BBB BBB BBBB BBBB X LOLDU HOHFWULFLW 3 G F E D C B A A A A M L XL XXL 3 2 3 2 7KH HQHUJ HI FLHQF RI WKH SDFNDJH RI SURGXFWV SURYLGHG IDU LQ WKLV FKH PD QRW FRUUHVSRQG WR LWV DFWXDO HQHUJ H...

Page 40: ...immergas com Immergas S p A 42041 Brescello RE Italy Tel 0522 689011 Fax 0522 680617 Certified company ISO 9001 This instruction booklet is made of ecological paper Cod 1 038507ENG rev ST 001630 000 07 15 Inglese per IRLANDA IE ...

Reviews: