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800-WMAGNET

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TO AVOID A REDUCTION OF LIFTING CAPACITY

   DANGER

To Avoid any Reduction of Lifting Capacity:

• The lifting surfaces of the magnet and the area of the load where the magnet will be 

located must be clean, smooth, fl at and free of nicks and burrs.

• The full area of the magnet’s lifting surface must be in contact with the load.
• The load must be at least 1.0” (24.5 mm) thick for CER05, 1.5” (38.1 mm) for  CER07,

2” (51 mm) for models CER09 through CER12 and at least 2.5” (63 mm) for models 

CER16 and CER20.

• The load must be low carbon steel such as SAE 1020.
• The magnet’s lifting surface must stay level and the contacting surface of the load 

remain fl at.

• The temperature of the magnet and/or the load must not be greater than 110°F (43°C).
• Repair of this magnet should only be performed by Walker Magnetics or a Qualifi ed 

(Designated) Person.**

• Do not exceed the magnet duty cycle. Exceeding the duty cycle will result in reduced 

lifting capacity.

• If there is any diffi culty lifting a load, DO NOT LIFT IT! Call Walker Magnetics for advice 

at 1-800-WMAGNET.

ADDITIONAL WARNINGS

     WARNING

• Never lift loads with any dimension greater than those 

shown in the LIFTING GUIDELINES.

• Never operate damaged or malfunctioning magnets.
• Never remove or damage Operating and Warning 

labels.

• Persons using pacemakers or other medical devices 

should not use this magnet until they have consulted 

with their physician.

• If the magnet was provided with a remote control unit, 

NEVER place the control unit in a position where the 

switch could be accidentally activated to “RELEASE” 

or  “GRIP”.

      WARNING

• Disassembly or repair of this magnet can result in 

reduced holding power and/or cause an unsafe 

condition. Anytime the magnet is disassembled 

beyond the parts list shown in this manual, the 

magnet must be re-tested for breakaway force in 

accordance with the test described in ANSI/ASME 

B30.20.

• Modifi cation of any operating mechanism or structure 

of this magnet can reduce the magnet’s effectiveness 

and/or cause an unsafe condition.

• Repair or modifi cation of this magnet should only be 

performed by Walker Magnetics*

SAFETY PERSON

Walker Magnetics recommends that a person be assigned to review all magnetic handling

applications for these magnets to ensure that safe practices and procedures are being followed.

* Walker replacement parts may be installed by a **Designated Person.

** Designated Person: A person selected or assigned by the employer as being competent to

replace specifi c replacement parts listed in this manual and is able to verify proper functioning

of the specifi c replacement parts and the entire product after the completion of the installation.

SAFETY INSTRUCTIONS 

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CONTINUED

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Summary of Contents for WALKER CER05

Page 1: ...MAGNET FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY TO YOURSELF AND PEOPLE IN THE AREA THIS MANUAL SHOULD BE CONSIDERED A PERMANENT PART OF THE MAGNET AND SHOULD ALWAYS BE AVAILABLE TO ALL OPERATO...

Page 2: ...ith the full area of the magnet s lifting surface in contact with the load De rating is required for plates with rust or scale thin plates and alloy steels More detailed ratings are contained in the f...

Page 3: ...mensions are within the Magnet s Lifting Guidelines These Guidelines are located in this Manual Never lift loads over people or in close proximity to people Never leave any lifted load unattended Alwa...

Page 4: ...re using the magnet SAFETY INSTRUCTIONS CONTINUED UNSAFE LIFTING APPLICATIONS FOR CER MAGNETS DANGER DANGER Never lift any pipe solid round or structural shapes with this magnet Never lift any casting...

Page 5: ...perating and Warning labels Persons using pacemakers or other medical devices should not use this magnet until they have consulted with their physician If the magnet was provided with a remote control...

Page 6: ...may not be held sufficiently The lifting guidelines provide the user with what minimum thickness of load is required to reach full lifting capacity Below such thickness of load the user must accept t...

Page 7: ...load can create an air gap between the load and the magnet This is called peel if peel occurs the lifting capacity of the magnet is greatly reduced For plate lifting where peel often occurs rectangula...

Page 8: ...culty lifting a load DON T LIFT IT Call Walker Magnetics for advice at 1 800 WMAGNET When working in an area using lifting magnets wear safety glasses work gloves steel toed shoes and a safety hat SAF...

Page 9: ...the magnet face PERSONAL INJURY MAY RESULT 6 5 Lift and move the load SMOOTHLY Avoid jarring and swinging the load while it is in transit KEEP THE LOAD LEVEL NEVER let the load come in contact with an...

Page 10: ...ee Important Facts 2 4 BAR LIFTING When the load width is greater than the magnet diameter position the magnet length so the entire lifting surface of the magnet is in contact with the load When the l...

Page 11: ...h indicates that a release pulse is being sent to the magnet The magnet should achieve a clean release of the load or work piece while the buttons are held and the RELEASE ring is flashing according t...

Page 12: ...should take about five seconds The I R remote control is now programmed and ready to use with the magnet D Perform a trial GRIP and RELEASE to verify that the remote is properly programmed Aiming the...

Page 13: ...962 4638 Rated lift Capacity For these materials Reduction Factor multiplied by Maximum Load Value For 1020 Steel from Lifting Guidelines plate See page 14 15 Example Lifting SAE 1095 STEEL thick ROU...

Page 14: ...x 5 775 5 x 5 700 4 x 5 1 2 700 5 x 6 650 5 x 6 550 5 x 5 3 8 450 5 x 5 420 5 x 5 400 5 x 5 1 4 200 4 x 4 190 4 x 4 180 4 x 4 CER09 NEVER LIFT ANY LOADS WITH ANY DIMENSION GREATER THAN 8 FEET Over 2...

Page 15: ...8 1 1 2 5000 9 x 9 4600 8 x 9 4300 8 x 8 1 4000 9 x 10 3750 9 x 10 3500 8 x 9 3 4 2500 9 x 9 2300 8 x 9 2200 8 x 8 1 2 1300 7 x 8 1200 7 x 8 1100 7 x 7 3 8 750 7 x 7 700 6 x 7 600 6 x 6 1 4 350 5 x 6...

Page 16: ...horter magnet life Duty cycle rating D C is defined as Time On x 100 Time Off Time On D C This is expressed as a percent Maximum time on is specified as 10 minutes To maximize the effectiveness of the...

Page 17: ...the Operating Instruction label and Product Safety signs The magnet was supplied with one 1 Lifting Guidelines Operating Instruction label and one 1 Product Safety sign If these labels and signs are...

Page 18: ...0 500 Power Watts 92 135 210 420 546 1048 Net Wt LBS 30 50 101 142 340 575 H2 10 95 11 75 12 50 12 50 15 25 16 38 Diameter A 5 25 6 75 9 12 16 20 Figure No 4 4 4 4 NA NA REPLACEMENT PARTS DIAGRAMS LIS...

Page 19: ...on number will be issued along with the address of the nearest Service Center The magnet after receipt by the Service Center will be inspected and a free estimate of repair charges will be provided Au...

Page 20: ...561 900561 900561 9 PUSH BUTTON RED 15 0127 15 0127 15 0127 15 0127 10 PUSH BUTTON GREEN 15 0128 15 0128 15 0128 15 0128 11 RECTIFIER ASSEMBLY COMPLETE 54 AA13988A 54 AA13988A 54 AA13988A 54 AA13988A...

Page 21: ...6064 10 CONTACTOR 13 1429 11 RECTIFIER BRIDGE 23 1148 12 RELAY SOLID STATE 13 0453 13 RESISTOR 22 4360 14 RESISTOR BRACKET 14 3041 17 SCREW 31 1178 18 CAPACITOR 21 3132 19 HEX NUT 31 0506 1A RECTIFIER...

Page 22: ...stomer Service Department at 1 888 582 0822 We appreciate the opportunity to serve you COMMENTS OR CONCERNS 900572 A 05 21 Guide the load by pushing or pulling the edges This keeps your entire body cl...

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