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800-WMAGNET

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OPERATING INSTRUCTIONS CONT.

2. Remote Control Operation

A.  The remote control duplicates the functions of the local push buttons on the magnet. The 

system utilizes Infrared (I/R) light to communicate with the magnet to minimize interference to/

from radio frequency remote controls used elsewhere in the user’s facility.

B.  Check the remote control to verify that battery (9 volt, alkaline) has been 

properly installed. Then press both the PROOF and GRIP buttons *while 

observing the red LED at the top center of the remote. If the battery is properly 

installed, the LED should fl ash.

C.  (Programming) With the CER magnet connected to 115 -120VAC power, point 

the remote control at the I/R lens above the local Grip/Release buttons. Press 

and hold all three buttons simultaneously-GRIP, RELEASE, PROOF. The local 

green GRIP LED ring and the red RELEASE LED ring will fl ash. Hold both 

buttons until the LED rings stop fl ashing. This should take about fi ve seconds. 

The I/R remote control is now programmed and ready to use with the magnet.

D.  Perform a trial GRIP and RELEASE to verify that the remote is properly programmed: Aiming 

the remote toward the I/R lens on the magnet, press and hold the blue PROOF and green 

GRIP buttons on the remote. Hold them until the green GRIP LED ring illuminates. The magnet 

is now in the full “ON” or energized condition. To release the work piece, place load on an 

adequate support. Press and hold both the PROOF and RELEASE buttons on the remote. 

Hold them both until the red ring of the RELEASE button fl ashes, indicating that pulses are 

being sent to the magnet. See pulse schedule, above.

E.  The remote control should operate the magnet at a distance of one to fi fteen feet from the 

magnet.

* NOTES for previous versions of CER magnets:

Control functions for early models of the CER magnets are labeled with:

“LIFT” rather than “GRIP”

“ENABLE” or dual “RELEASE” rather than “PROOF”

Functionality is common with the descriptions above.

RELEASE

PRESS FOR GRIP 

AND RELEASE

900566.A

PROOF

GRIP

CER REMOTE 39-DD17313

Industrial Magnetics, Inc. • 231.582.3100

Summary of Contents for WALKER CER05

Page 1: ...MAGNET FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY TO YOURSELF AND PEOPLE IN THE AREA THIS MANUAL SHOULD BE CONSIDERED A PERMANENT PART OF THE MAGNET AND SHOULD ALWAYS BE AVAILABLE TO ALL OPERATO...

Page 2: ...ith the full area of the magnet s lifting surface in contact with the load De rating is required for plates with rust or scale thin plates and alloy steels More detailed ratings are contained in the f...

Page 3: ...mensions are within the Magnet s Lifting Guidelines These Guidelines are located in this Manual Never lift loads over people or in close proximity to people Never leave any lifted load unattended Alwa...

Page 4: ...re using the magnet SAFETY INSTRUCTIONS CONTINUED UNSAFE LIFTING APPLICATIONS FOR CER MAGNETS DANGER DANGER Never lift any pipe solid round or structural shapes with this magnet Never lift any casting...

Page 5: ...perating and Warning labels Persons using pacemakers or other medical devices should not use this magnet until they have consulted with their physician If the magnet was provided with a remote control...

Page 6: ...may not be held sufficiently The lifting guidelines provide the user with what minimum thickness of load is required to reach full lifting capacity Below such thickness of load the user must accept t...

Page 7: ...load can create an air gap between the load and the magnet This is called peel if peel occurs the lifting capacity of the magnet is greatly reduced For plate lifting where peel often occurs rectangula...

Page 8: ...culty lifting a load DON T LIFT IT Call Walker Magnetics for advice at 1 800 WMAGNET When working in an area using lifting magnets wear safety glasses work gloves steel toed shoes and a safety hat SAF...

Page 9: ...the magnet face PERSONAL INJURY MAY RESULT 6 5 Lift and move the load SMOOTHLY Avoid jarring and swinging the load while it is in transit KEEP THE LOAD LEVEL NEVER let the load come in contact with an...

Page 10: ...ee Important Facts 2 4 BAR LIFTING When the load width is greater than the magnet diameter position the magnet length so the entire lifting surface of the magnet is in contact with the load When the l...

Page 11: ...h indicates that a release pulse is being sent to the magnet The magnet should achieve a clean release of the load or work piece while the buttons are held and the RELEASE ring is flashing according t...

Page 12: ...should take about five seconds The I R remote control is now programmed and ready to use with the magnet D Perform a trial GRIP and RELEASE to verify that the remote is properly programmed Aiming the...

Page 13: ...962 4638 Rated lift Capacity For these materials Reduction Factor multiplied by Maximum Load Value For 1020 Steel from Lifting Guidelines plate See page 14 15 Example Lifting SAE 1095 STEEL thick ROU...

Page 14: ...x 5 775 5 x 5 700 4 x 5 1 2 700 5 x 6 650 5 x 6 550 5 x 5 3 8 450 5 x 5 420 5 x 5 400 5 x 5 1 4 200 4 x 4 190 4 x 4 180 4 x 4 CER09 NEVER LIFT ANY LOADS WITH ANY DIMENSION GREATER THAN 8 FEET Over 2...

Page 15: ...8 1 1 2 5000 9 x 9 4600 8 x 9 4300 8 x 8 1 4000 9 x 10 3750 9 x 10 3500 8 x 9 3 4 2500 9 x 9 2300 8 x 9 2200 8 x 8 1 2 1300 7 x 8 1200 7 x 8 1100 7 x 7 3 8 750 7 x 7 700 6 x 7 600 6 x 6 1 4 350 5 x 6...

Page 16: ...horter magnet life Duty cycle rating D C is defined as Time On x 100 Time Off Time On D C This is expressed as a percent Maximum time on is specified as 10 minutes To maximize the effectiveness of the...

Page 17: ...the Operating Instruction label and Product Safety signs The magnet was supplied with one 1 Lifting Guidelines Operating Instruction label and one 1 Product Safety sign If these labels and signs are...

Page 18: ...0 500 Power Watts 92 135 210 420 546 1048 Net Wt LBS 30 50 101 142 340 575 H2 10 95 11 75 12 50 12 50 15 25 16 38 Diameter A 5 25 6 75 9 12 16 20 Figure No 4 4 4 4 NA NA REPLACEMENT PARTS DIAGRAMS LIS...

Page 19: ...on number will be issued along with the address of the nearest Service Center The magnet after receipt by the Service Center will be inspected and a free estimate of repair charges will be provided Au...

Page 20: ...561 900561 900561 9 PUSH BUTTON RED 15 0127 15 0127 15 0127 15 0127 10 PUSH BUTTON GREEN 15 0128 15 0128 15 0128 15 0128 11 RECTIFIER ASSEMBLY COMPLETE 54 AA13988A 54 AA13988A 54 AA13988A 54 AA13988A...

Page 21: ...6064 10 CONTACTOR 13 1429 11 RECTIFIER BRIDGE 23 1148 12 RELAY SOLID STATE 13 0453 13 RESISTOR 22 4360 14 RESISTOR BRACKET 14 3041 17 SCREW 31 1178 18 CAPACITOR 21 3132 19 HEX NUT 31 0506 1A RECTIFIER...

Page 22: ...stomer Service Department at 1 888 582 0822 We appreciate the opportunity to serve you COMMENTS OR CONCERNS 900572 A 05 21 Guide the load by pushing or pulling the edges This keeps your entire body cl...

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