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MANUAL: 55308 
REV:  A 
ECO:  49582 

11 

GND position to keep spurious, thermally generated 
charges grounded. 
 
It  is  prudent  to  momentarily  switch  to  the  GND 
position  even  during  the  measurement  period  to 
ensure  that  excess  charges  do  not  accumulate  at 
the input of the charge amplifier. 

 

ACCELEROMETER 
CALIBRATION 

Accelerometer calibration provides, with a definable 
degree of accuracy, the necessary link between the 
physical quantity being measured and the electrical 
signal  generated  by  the  sensor.    In addition, other 
useful  information  concerning  operational  limits, 
physical  parameters,  electrical  characteristics,  or 
environmental influences may also be determined.  
Without this link, analyzing data becomes a nearly 
impossible task.  PCB provides a calibration record 
that  documents  the  exact  characteristics  of  each 
sensor.    (The  type  and  amount  of  data  varies 
depending  on  the  sensor  type,  contractual 
regulations, and other special requirements.) 
 
Under  normal  operating  conditions,  piezoelectric 
sensors  are  extremely  stable,  and  their  calibrated 
performance  characteristics  do  not  change  over 
time.    However,  harsh  environments  or  other 
unusual  conditions  that  cause  the  sensor  to 
experience  dynamic  phenomena  outside  of  its 
specified  operating  range  may  temporarily  or 
permanently  affect  the  sensor.    This  change 
manifests itself in a variety of ways, including a shift 
of the sensor resonance due to a cracked crystal, or 
a  temporary  loss  of  low-frequency  measuring 
capability due to a drop in insulation resistance. 
 
For  these  reasons,  it  is  recommended  that  a 
recalibration  cycle  be  established  for  each 
accelerometer.    This  schedule  is  unique  and  is 
based on a variety of factors, such as extent of use, 
environmental  conditions,  accuracy  requirements, 
trend information obtained from previous calibration 
records,  contractual  regulations,  frequency  of 
“cross-checking” 

against 

other 

equipment, 

manufacturer  recommendation,  and  any  risk 
associated  with  incorrect  readings.    International 
standards,  such  as  ISO  10012-1,  provide  insight 
and 

suggested 

methods 

for 

determining 

recalibration 

intervals 

for 

most 

measuring 

equipment.  With the above information in mind and 
under “normal” circumstances, PCB conservatively 

suggests  a  12-  to  24-month  recalibration  cycle  for 
most piezoelectric accelerometers.   
 

Note:

 

It is good measurement practice to verify the 

performance  of  each  accelerometer  with  a 
Handheld Shaker or other calibration device before 
and  after  each  measurement.    The  PCB  Model 
394C06  Handheld  Shaker  operates  at  a  fixed 
frequency and known amplitude (1.0 g) to provide a 
quick check of sensor sensitivity.

 

 

6.1.1  SENSOR RECALIBRATION 

Accelerometer  recalibration  services  are  typically 
performed by PCB’s internal metrology laboratory.  
(Other  international  and  private  laboratories  are 
also  available.)    The  PCB  laboratory  is  certified  to 
ISO  9001,  accredited  by  A2LA  to  ISO  17025, 
complies  with  ISO  10012-1  (and  former  MIL-STD-
45662A), and uses equipment directly traceable to 
N.I.S.T.    This  assures  an  accurate  calibration  of 
relevant specifications. 
 
In  addition,  many  companies  choose  to  purchase 
the 

equipment 

necessary 

to 

perform 

the 

recalibration procedure themselves.  While this may 
result  in  both  a  savings  of  time  and  money,  it  has 
also been attributed to incorrect readings and costly 
errors.    Therefore,  in  an  effort  to  prevent  the 
common  mistakes  associated  with  customer-
performed  calibration,  this  document  includes  a 
broad  overview  of  the  Back-to-Back  Calibration 
technique.    This  technique  provides  a  quick  and 
easy method for determining the sensitivity of a test 
accelerometer over a wide frequency range.   

 

6.1.2  BACK-TO-BACK CALIBRATION 

THEORY 

Back-to-Back  Calibration  is  perhaps  the  most 
common  method  for  determining  the  sensitivity  of 
piezoelectric accelerometers.  This method relies on 
a  simple  comparison  to  a  previously  calibrated 
accelerometer,  typically  referred  to  as  a  reference 
standard.   
 
 
 

 

Summary of Contents for EX615A42

Page 1: ...Accelerometer Installation and Operating Manual For assistance with the operation of this product contact PCB Piezotronics Inc Toll free 800 959 4464 24 hour SensorLine 716 684 0001 Fax 716 684 3823...

Page 2: ...alized tests including sensitivity at elevated or cryogenic temperatures phase response extended high or low frequency response extended range leak testing hydrostatic pressure testing and others For...

Page 3: ...tion on particular operating steps The following symbols may be found on the equipment described in this manual This symbol on the unit indicates that high voltage may be present Use standard safety p...

Page 4: ...China RoHS 2 Disclosure Table Pb Hg Cd Cr VI PBB PBDE O O O O O O PCB X O O O O O O O O O O O X O O O O O O O O O O O O O O O O O O O O O O O O O X O O O O O O O O O X O O O O O O O O O O O X O O O O...

Page 5: ...O Wires O O O O O O Cables X O O O O O Plastic O O O O O O Solder X O O O O O Copper Alloy Brass X O O O O O This table is prepared in accordance with the provisions of SJ T 11364 O Indicates that sai...

Page 6: ...with PIEZOELECTRIC CHARGE MODE ACCELEROMETERS SPECIFICATION SHEET INSTALLATION DRAWING AND CALIBRATION INFORMATION ENCLOSED PCB ASSUMES NO RESPONSIBILITY FOR DAMAGE CAUSED TO THIS PRODUCT AS A RESULT...

Page 7: ...nector 4 2 5 In Line Differential Charge Amplifier 4 3 INSTALLATION OVERVIEW 4 3 1 Equipment Inspection 4 3 2 Polarity Test 4 3 3 Sensor Location 4 3 4 Mounting Sensor 5 3 5 Route Mineral Insulated Ha...

Page 8: ...re high temperatures preclude the use of accelerometers with built in microelectronics Enclosed is a Specification Sheet which lists the complete performance characteristics of the particular accelero...

Page 9: ...harge Amplifier The differential charge amplifier is purchased separately A conventional method for conditioning the high impedance signal generated by a charge output sensor is to use a differential...

Page 10: ...priate charge amplifier specification sheet for information on low frequency characteristics Figure 1 Assorted Mounting Configurations and Their Effects on High Frequency 3 4 1 STUD MOUNT This mountin...

Page 11: ...est object STEP 1 Prepare a smooth flat mounting surface A minimum surface finish of 63 in 0 00016 mm generally works best STEP 2 Stud mount the sensor to the appropriate adhesive mounting base accord...

Page 12: ...amp Cable To minimize triboelectric motion induced noise from the cable interfering with the sensors high impedance charge output cable clamps must be used Clamp the cable as close to the transducer a...

Page 13: ...ation Once each element is connected allow a few minutes for the system to thermally stabilize Place the switch on the charge amplifier in the OPERATE position and proceed with the measurement It is o...

Page 14: ...vices As demonstrated in Equation 1 the steady state DC output voltage Eo is Equation 1 i f i o R R e E 1 This equation shows that if the input leakage resistance at the charge amplifier is extremely...

Page 15: ...mentioned and one comprised of series capacitor Cs and total equivalent shunt resistance Ri This new cutoff frequency is Equation 3 s i o C R 16 f To avoid compromise of the low frequency response est...

Page 16: ...s checking against other equipment manufacturer recommendation and any risk associated with incorrect readings International standards such as ISO 10012 1 provide insight and suggested methods for det...

Page 17: ...ay be automated and vary depending on the type and number of accelerometers being calibrated Figure 2 Typical Back to Back Calibration System Because the acceleration is the same on both sensors the r...

Page 18: ...4 Typical Calibration Set Up Adhesively mounted sensors use similar practices However in this case a small portion of quick bonding gel or similar temporary adhesive is used to attach the test sensor...

Page 19: ...rd Validate your calibration system with another accelerometer prior to each calibration session Check with the manufacturer for exact system specifications 7 5 CONCLUSIONS Without an adequate underst...

Page 20: ...89 in x 1 58 in x 1 58 in 23 mm x 40 mm x 40 mm Weight without cable 6 7 oz 190 gm 1 Mounting Through Holes 4 Through Holes 4 Cable Length 10 ft 3 m Cable Termination Pigtail Pigtail Cable Type Armor...

Page 21: ...RE ACCELEROMETER DECIMALS XX 03 XXX 010 DECIMALS X 0 8 XX 0 25 JES 6 4 19 JDM 6 4 19 JJD 6 4 19 58201 PCB Piezotronics Inc claims proprietary rights in the information disclosed hereon Neither it nor...

Page 22: ...NR RELEASED TO DRAFTING 43970 SCHEDULE DRAWING NO MODIFICATIONS PERMITTED WITHOUT REFERENCE TO THE NOTIFIED BODY Ci AND Li BASED ON CABLE WITH 30 pF ft AND 33 H ft WITH A MAXIMUM CABLE LENGTH OF 100ft...

Page 23: ...iel confidential report N 133179 667578 02 9 Le respect des Exigences Essentielles de S curit et de Compliance with the Essential Health and Safety Sante est assure par la conformit a Requirements has...

Page 24: ...16 DOCUMENTS DESCRIPTIFS Dossier de certification No 60730 r v NR du 15 07 2015 Ce dossier corn prend 5 rubriques 9 pages SCHEDULE DESCRIPTION OF EQUIPMENT OR COMPONENT The apparatus is a vibration se...

Page 25: ...es normes list es au point 9 19 INFORMATIONS COMPLEMENTAIRES Details du type Model EX6I 5A42 MNNNZZ M Present seulement si l unit m trique est utilis e NNN sp cifie la longueur du cable jusqu a trois...

Page 26: ...where those data sheets refer to this declaration of conformity The data sheets for all model numbers referenced above which include the CE EX ATEX mark on such data sheets and refer to this Declarati...

Page 27: ...081 Notified Body s Address FONTENAY AUX ROSES Head Office 33 avenue du G n ral Leclerc FR 92260 Fontenay aux Roses Tel 33 1 40 95 60 60 Fax 33 1 40 95 86 56 I the undersigned hereby declare that the...

Page 28: ...and test results are recorded in rapport confidentiel confidential report N 133179 667578 01 9 Le respect des Exigences Essentielles de S curit et de Compliance with the Essential Health and Safety Sa...

Page 29: ...la responsabilit du fabricant 16 DOCUMENTS DESCRIPTIFS Dossier de certification N 60712 rev NR du 15 07 2015 Ce dossier comprend 5 rubriques 9 pages DESCRIPTION OF EQUIPMENT PROTECTIVE SYSTEM OR COMP...

Page 30: ...lement satisfaire les exigences de contrOle de production telles que d finies a article 8 de la directive 94 9 CE 20 DETAILS DES MODIFICATIONS Version 00 Evaluation initiale selon les normes mentionn...

Page 31: ...8V Ii 0 1A Pi 0 7W Ci 15nF Li 30pH ExnA IIC T6 T2Gc lECEx LCIE 15 0033 X The complete marking is available in Annex of this certificate Approved for issue on behalf of the lECEx Michel Equi Certificat...

Page 32: ...ditions as set out in lECEx Scheme Rules lECEx 02 and Operational Documents as amended STANDARDS The electrical apparatus and any acceptable variations to it specified in the schedule of this certific...

Page 33: ...nds without breakdown CONDITIONS OF CERTIFICATION YES as shown below Ambient temperature Temperature class 550C 5 Tamb 5 75 C T6 55 C 5 Tamb 5 90 C T5 55 C 5 Tamb 5 125 C T4 55 C 5 Tamb 5 190 C T3 550...

Page 34: ...king device U 28V P 0 7W Ambient temperature Temperature class 55 C 5 Tame 5 75 C T6 550C 5 Tam 90 C T5 55 C 5 Tam 5 125 C T4 55 C 5 Tamj 5 190 C T3 55 C 5Tamb 5 260 C T2 Type details Model EX615A421...

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