IMET Spa BS300/60 AFI-NC User Instructions Download

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ISTRUZIONI PER L’USO-

BS 300/60 AFI-NC ED.2010 rev.00

3/59

Under no circumstances the machine must be modified except for adjustments and changes specifically approved by the
manufacturer.
Follow the maintenance schedule.

Summary of Contents for BS300/60 AFI-NC

Page 1: ...BS 300 60 AFI NC ED 2010 rev 00 1 59 IMET Spa Loc Tre Fontane Cisano Bergamasco Tel 035 4387911 Fax 035 787066 Web site www imetsaws com E mail imet imetsaws com Automatic hydraulic bandsaw BS300 60...

Page 2: ...he use of the parts have been made by considering the conditions of use and the long machine life The identification plate with the serial number is fixed on the front right angle of the base or on a...

Page 3: ...I PER L USO BS 300 60 AFI NC ED 2010 rev 00 3 59 Under no circumstances the machine must be modified except for adjustments and changes specifically approved by the manufacturer Follow the maintenance...

Page 4: ...Manufacturing year Serial number IT IS IN COMPLIANCE WITH THE DIRECTIVES DIRECTIVE 2006 42 CE OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL OF THE 17TH 05 2006 REGARDING THE MACHINES AND THAT MODIFIES...

Page 5: ...ISTRUZIONI PER L USO BS 300 60 AFI NC ED 2010 rev 00 5 59 File Machine no Delivery note no Dated...

Page 6: ...alth of the staff and the good results of the work Usefull is the reference Guide 2002 The noise depends mostly on the cutting material on its size and on the clamping Considering that the above menti...

Page 7: ...made on the equipment or by the use of the machine in a place not corresponding to the indicated environmental specifications 4 1 The manufacturer does not offer further warranties written or spoken...

Page 8: ...Accessories 11 10 Blade choice 12 11 Instructions for use and warnings 14 12 Machine description 17 13 Machine Set up 18 14 Blade tension 19 15 Drivers Description 20 16 Adjustments 25 17 Maintenance...

Page 9: ...ies shown as well New blade guard which allows a quick and easy replacement of the blade with adjustment by means of a screw located on the front side of the sawframe microswitch Front fixed hydraulic...

Page 10: ...he machine At the origin of the power supply cables a device such as fuses to protect against overloading has to be installed On the models equipped with electronic variable speed drive unit ESC in or...

Page 11: ...ng the lifting and about the consequent actual loading capacity The machine is structured so as to offer lifting points which are appropriately indicated and will have to be used for lifting it In cas...

Page 12: ...the fittings Anyway you can find here following a short description of the product Loading Unloading Roller Tables ON REQUEST To install them correctly it is necessary first of all to level and fix th...

Page 13: ...n the vice closes Hydraulic vertical vices for cutting bundles RI0433 e RI0434 connected to the standard vices they allow to feed and cut a bundle of bars minimum length 110mm max length 300mm max hei...

Page 14: ...de must have a pitch as follows high pitch small teeth to cut thin materials tubular and profiles low pitch big teeth to cut solids or particular sections that require at times a big blade effort for...

Page 15: ...TEEL C10 C15 10301 10401 45 35 1 LOW 15 16MnCr5 20CrMo5 17131 17264 40 30 1 Low Med 10 AUTOMATIC STEEL 9S20 10SPb28 10711 70 50 1 2 LOW 15 BEARING STEEL 100Cr6 13505 40 25 1 Med Hig 5 SPRING STEEL 65S...

Page 16: ...sure that they are always in a good condition too 6 follow a regular maintenance schedule and check regularly the efficiency of the saw 7 never use tools with unsuited characteristics 8 do not try to...

Page 17: ...rev 00 17 59 On some parts of the machine there are some stickers which warn about the safety measures that have to be taken by the operator who runs it Their meaning easy to understand is explained...

Page 18: ...ens while the saw is running it stops Sensors for vices they check that the vices aren t in the wrong position i e too far or too close to the material The stops caused by one of the aforementioned de...

Page 19: ...f the saw WORKING AREA the operator can activate all drivers check the correct working of the saw and avoid dangerous areas In the following paragraphs you will find all information for using the mach...

Page 20: ...are compatible with the figures shown in the technical data plate placed on the right side of the floor stand a difference over 10 causes some working troubles This operation must be performed by auth...

Page 21: ...d fix it to the back hook 1 RI0456 so as to check that the blade is on the pulleys 2 RI0456 and correctly placed into the guides 3 RI0456 If necessary loosen a little bit the screw of the blade tensio...

Page 22: ...orktable 7 taps of the coolant system 27 RI0439 8 locking unlocking of the shaft carrying the forward mobile blade guide 8 RI0439 9 locking of the feeder vice pos 4 RI0442 15 1 START OF THE PROGRAMMAB...

Page 23: ...he blade speed indicated with a number between 20 and 100 on some versions it can be between 2 0 and 10 0 08 V Reduces the blade speed Such speed can be modified both when the blade is running and whe...

Page 24: ...ero set the counter of the pieces already cutted see after 15 3 PROGRAMMATION OF THE CUTTING AREA Thanks to the new device position sensor to detect automatically the start cut point the user doesn t...

Page 25: ...d Feeder all the way forward E08 Not used E09 Not used E10 Feeder backward Feeder all the way back E11 Inverter Fault Blade motor Inverter Error E12 Feeder Inverter Fault Feeder Motor Inverter Error E...

Page 26: ...RT I 31 RI0408 If the vices are not in the correct position the cycle doesn t begin and the display shows the correspondent error message adjust them by using the appropriate wheels Adjust the coolant...

Page 27: ...different types 4 place the material on the worktable just before the cutting line 5 push RUN on the display the selected program appears if there are more than one scroll them by the red arrows then...

Page 28: ...and each can be replaced without removing the whole blade guide just by loosening completely the two screws 2 RI0372 By removing both lateral pads the special upper pad which is in contact with the bl...

Page 29: ...the variations of the maximum pressure valve 1 RI0426 located in the hydraulic unit If the feeding times are much different than normally max 14 seconds for a complete stroke forward and backward eac...

Page 30: ...me up and at 0 power off Open the blade guard and fix it to the upper hook remove the backward and forward protection loosen the blade tension device by means of the front screw Remove first the blade...

Page 31: ...allow all parts of the machine to settle down to the working conditions Please check frequently the working of the machine and avoid to force it to make too many cuts For a time of 80 100 working hou...

Page 32: ...etween blade and blade arbor 6 Fuses on the primary of the transformer 7 Fuses on the secondary of the transformer 8 Transformer damaged or burnt 9 Connection of the supply cables 10 Oil level in the...

Page 33: ...the speed check if the band wheels are defective too big tooth pitch band tension too high the lying down band rises on the side saw frame lowering too strong the band back is polish and upset The thr...

Page 34: ...gainst the band back 22 MACHINE DEMOLITION This paragraph may give some informations about the macrooperations of machine disassembly for its scrapping Special procedures are not required but it is ne...

Page 35: ...STRUZIONI PER L USO BS 300 60 AFI NC ED 2010 rev 00 35 59 code number of the spare parts requested quantity possibly the fittings assembled later 17 2 OILS AND LUBRICANTS Comparison table marked RI010...

Page 36: ...led knowledge of this machine you can find here enclosed Electrical scheme s divided into theme tables and made according to the current norms concerning this subject with index material indication re...

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Page 50: ...ELLO TENUTA 47X22X7 SEAL RING 47X22X7 129820 ANELLO TENUTA 30X42X7 131828 ARCO RIDUTTORE BS300 LAVORATO FRAME REDUCER BS300 132198 ARRESTO POSIZIONAM BS280 60 MECHANICAL STROKE END BS280 60 132828 AST...

Page 51: ...BS300 NC 205260 CENTRALIN ARON 3 POS COMPL MOT MONTARE BS280 AFI NC 205860 CERNIERA ART 401 30 M6 BOTECO PER XT410 ITEM 40 30 MT6 BOTECO HINGE 214680 CHIAVETTA 6X6X10 UNI6604 KEY 6X6X10 214700 CHIAVE...

Page 52: ...DISTANZIALE PUL D 35X42 BS280 PULLEY SPACER D 35X42 BS280 SCHEIBE DISTANZSTUECK D35X42 327125 DISTANZ PUL 30X20X10 BS300 NC FOSFATATO SPACER DIA 30X20X10 327198 DISTANZIALE ENCOODER 280 60 NC 20X11X7...

Page 53: ...0V DC D 12 NPN NO TLCC12 4 NPN NA PROXIMITY SWITCH TLCC12 4 521145 INTER FINCORS TELEMEC XCM A1023 CAVO 3M RUOTA DIR E700 0 BM 3 STROKE END SWITCH TELEMEC FIN DE COURSE ENDSCHALTER TELEMEC XCMA1023 52...

Page 54: ...NDFUEHRUNGSCHUH K BS280 631165 PATTINO POST COMPLETO BS280 NE W LOWER BAND GUIDE BS280 HINTERER BANDFUEHRUNGSCHUH 280 631167 PATTINO GUIDALAM ANT BS280 LAV ORATO FRONT BAND GUIDE BS280 VORDERER BANDFU...

Page 55: ...REFR ARCO 280AFIE COOLANT JUNCTION BOX BS280AFIE 716145 RACCORDO GOMITO G 4MF 5020A1 4 ELBOW CONNECTION G AMF 5020A1 KNIEVERBINDUNG G AMF 5020A1 716823 RACC OLIO DIR D 6 1 4 CIL E211 106S OIL CONNECTI...

Page 56: ...ER 12X30X4 GEDRUCKTER FEDERRING 12X30X4 744998 RONDELLA STAMPATA 14X35X3 PRINTED WASHER 16X40X3 5 755801 RUBINETTO ART 6310 1 8 MF DISTR REFRIG 280 AFIE COCK 6310 1 8 MF HAHN 6310 1 8 MF 755888 RUBINE...

Page 57: ...2CANALEDAC ADC 1ENC KEYBOARD SAW2 IMET 1 ENCODER 928923 TESTATA ANT AVANZ BS300NEWAUT FEEDER FRONT HEAD NEWAUT 929031 TESTATA POST AVANZ NEWAUT AFNC SAW2 FEEDER REAR HEAD NEWAUT NC 929290 TIRANTE M10...

Page 58: ...umber of pieces to cut and push ENTER Push Exit if there are no other data to store or instead push ENTER again to dial in other cutting lengths and related number of cuts 4 If you carry out correctly...

Page 59: ...ISTRUZIONI PER L USO BS 300 60 AFI NC ED 2010 rev 00 59 59...

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